Window woes
Author
Discussion

NickXX

Original Poster:

1,647 posts

249 months

Sunday 1st October 2017
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Hi all,

My driver side window stopped working recently, so I took the door card off to take a look. I disconnected the motor to test it, and it works fine.

I tried to wind the cable back a little before putting the motor back, but at the same time managed to pop the cog and cable out. It seems easy enough to wind back in, but the problem is I've also popped open the clear tube with the springs in and can't put it back together. Has anyone got any ideas on how to put it back together (or even what it does?!).

Also, does anyone have any tips on winding the cable back in? I.e. should the window be up or down.

Many thanks,
Nick

Winder (prior to it popping out):



Problematic plastic tube. There are two springs inside it, a plastic rod and 4 metal teeth. The small spring seems to hold 4 teeth in place against the plastic rod - but the large spring seems to pop it all apart (which makes it very difficult to put together):



V8V Pete

2,536 posts

157 months

Monday 2nd October 2017
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NickXX said:
Problematic plastic tube. There are two springs inside it, a plastic rod and 4 metal teeth. The small spring seems to hold 4 teeth in place against the plastic rod - but the large spring seems to pop it all apart (which makes it very difficult to put together):

I've seen one of these put back together at a main dealer. Involved two men, a home-made jig and a lot of swearing. Sorry that I can't be any more helpful than that. Good luck!

NickXX

Original Poster:

1,647 posts

249 months

Monday 2nd October 2017
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That’s very promising, thank you! I’ll give Grange a call today to see if they can help. I’m just hoping that my old regulator can be put back together.

8Tech

2,221 posts

229 months

Tuesday 3rd October 2017
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I repaired a similar system on the window regulator on an MX5 that comes from the factory supplied in component parts. The main dealer refused to attempt to rebuild it so I did it myself EVENTUALLY.
3 hours just to refit the cable and "drum" including some choice swear words I didnt realise I even knew and a plethora of skin damage. Everything seems to be pre-loaded and needing 5 hands to assemble.
You may find that as the window was faulty before you started, it is the tubular contraption that is faulty and so a replacement regulator is needed anyway.

NickXX

Original Poster:

1,647 posts

249 months

Tuesday 3rd October 2017
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Ah thank you. I’ve got it booked in with Grange on Saturday who are going to take a look. Will post the outcome!