Stuck headlamp, no access hole
Stuck headlamp, no access hole
Author
Discussion

niva441

Original Poster:

2,129 posts

259 months

Friday 29th April 2005
quotequote all
One of the headlamps on the car is being shy and has decided it doesn't want to face the world. Problem is I don't appear to have the access panels to the manual knob mentioned in the wedge bible.

Since, as I can see it, the only way in is to start cutting, does anyone have any clues on where the hole should be and how large?

dickymint

28,953 posts

286 months

Friday 29th April 2005
quotequote all
Had similar problem last month on the SEAC.It turned out to be a small hole big enough for 3 fingers ( ooh err ) I expected to find in directly under the motor as on my 350. In fact it was in the wheel arch.
Full lock on the steering and then use a flat head screwdriver to turn the motor.
Hope you find yours

niva441

Original Poster:

2,129 posts

259 months

Saturday 30th April 2005
quotequote all
No sign of anything in the wheelarches, both sides are clear.

The only things that look possible are a group of 4 screws directly below the pod. But not knowing what they are attached to I'm concerned about messing with them.

niva441

Original Poster:

2,129 posts

259 months

Saturday 30th April 2005
quotequote all
Good news it's not mechanical . I was fiddling with fuses earlier and managed to get some life out of it.

Only problem now is to understand the strange sequencing that happened and delve into the wonders of all black wiring.

wedg1e

27,032 posts

293 months

Saturday 30th April 2005
quotequote all
niva441 said:
Good news it's not mechanical . I was fiddling with fuses earlier and managed to get some life out of it.

Only problem now is to understand the strange sequencing that happened and delve into the wonders of all black wiring.


I wrote an article for tvrwedgepages that shows the electrical happenings, if that's any help...

niva441

Original Poster:

2,129 posts

259 months

Sunday 1st May 2005
quotequote all
Thanks I've found the article and will absorb it later.

wedg1e

27,032 posts

293 months

Sunday 1st May 2005
quotequote all
As to the access hole itself, I happened to find my car parked in a suitable position to take some measurements, so with reference to this picture (seen from front of car)...



...the hole is 115mm in diameter, with the centre located 98mm from the side of the floor moulding and 108mm from the back edge...

Edit: like this...



NB: dimensions subject to usual TVR tolerances (measure with micrometer, mark with chalk, cut with chainsaw )

Ian

>> Edited by wedg1e on Sunday 1st May 18:57

niva441

Original Poster:

2,129 posts

259 months

Tuesday 3rd May 2005
quotequote all
Oddly enough that is exactly where there are 4 screws disappearing into the body. There is no sign of an access panel though, so I don't know what they are supposed to be attaching.

I can get the nearside light to rise by removing the main beam fuse!

I think the next step will be getting it up and taking the light out so I can clean up all the connections.

FHCNICK

1,376 posts

259 months

Tuesday 3rd May 2005
quotequote all
the 4 screws are what holds the bracket the h/lamp motor is attached to the body of the car, there should be a hole as described by wedj1e in the middle of these 4 screws which then corresponds to a hole in the bracket which should be just large enough to get a few fingers up to the black knob at the base of the motor which will raise/lower the lamp unit.

if the lamp is now working i suggest you raise it, disconnect the battery and then remove the headlamp itself to MAKE sure your bracket has a hole in it (i have seen the odd one with only a tiny hole). If it does then the best course of action is to cut a hole in the body to allow future access.

cheers
Nick

niva441

Original Poster:

2,129 posts

259 months

Tuesday 3rd May 2005
quotequote all
I suppose I should be impressed, as the lack of access hole probably means that in the cars 20+ years, it's not had a headlight problem before.

Whilst I've got the headlight out it won't harm to create the hole ready for next time. It will also provide a drain hole, because at the moment I can't work out where the water that goes down the gap between the pod and nose cone ends up.

FHCNICK

1,376 posts

259 months

Tuesday 3rd May 2005
quotequote all
niva441 said:
I suppose I should be impressed, as the lack of access hole probably means that in the cars 20+ years, it's not had a headlight problem before.

Whilst I've got the headlight out it won't harm to create the hole ready for next time. It will also provide a drain hole, because at the moment I can't work out where the water that goes down the gap between the pod and nose cone ends up.


i will be mightily impressed if the bracket that holds the motor isn't a rusty heap by now ! there should also be a hole with a bit of hosepipe stuck in it as a drain hole but hey its a tvr so getting 2 cars the same is almost impossible.

niva441

Original Poster:

2,129 posts

259 months

Tuesday 3rd May 2005
quotequote all
Expect some horror pictures, after I get a chance to look at the problem.

wedg1e

27,032 posts

293 months

Tuesday 3rd May 2005
quotequote all
niva441 said:
I suppose I should be impressed, as the lack of access hole probably means that in the cars 20+ years, it's not had a headlight problem before.

Whilst I've got the headlight out it won't harm to create the hole ready for next time. It will also provide a drain hole, because at the moment I can't work out where the water that goes down the gap between the pod and nose cone ends up.


Could also be that it's had a new front end and the fitters didn't cut the hole out...

niva441

Original Poster:

2,129 posts

259 months

Tuesday 3rd May 2005
quotequote all
Trying not to think about things like that!

niva441

Original Poster:

2,129 posts

259 months

Saturday 7th May 2005
quotequote all
Finally managed to get it up this morning!

After a bit of juggling and luck with the fuses. Found out it was the lift motor. I've cleaned up one of the contacts and it now works.

Only thing is it now operates continuously, as I think I bent the switch inside the motor housing, so it no longer shuts off at the correct height.

So that will be tomorrows job. In addition to cutting out some access holes should it happen again.

Interestingly the motors are mounted on the floor of the nosecone, not the vertical face, as illustrated in the wedge bible.

wedg1e

27,032 posts

293 months

Saturday 7th May 2005
quotequote all
niva441 said:
Finally managed to get it up this morning!

After a bit of juggling and luck with the fuses. Found out it was the lift motor. I've cleaned up one of the contacts and it now works.

Only thing is it now operates continuously, as I think I bent the switch inside the motor housing, so it no longer shuts off at the correct height.

So that will be tomorrows job. In addition to cutting out some access holes should it happen again.

Interestingly the motors are mounted on the floor of the nosecone, not the vertical face, as illustrated in the wedge bible.


Good work! I think it was mostly the later cars that had the alternative pod motor mounting, not sure what year yours is or when they introduced it.... as with so many things TVR, it seems to have depended on which way the wind was blowing...

FHCNICK

1,376 posts

259 months

Sunday 8th May 2005
quotequote all
niva441 said:
Finally managed to get it up this morning!

After a bit of juggling and luck with the fuses. Found out it was the lift motor. I've cleaned up one of the contacts and it now works.

Only thing is it now operates continuously, as I think I bent the switch inside the motor housing, so it no longer shuts off at the correct height.

So that will be tomorrows job. In addition to cutting out some access holes should it happen again.

Interestingly the motors are mounted on the floor of the nosecone, not the vertical face, as illustrated in the wedge bible.


glad you are making good progress, if it makes you feel any better all 3 of my wedges have the motors mounted onto the floor of the nose cone. i would strongly recommend you brush a liberal amout of oil over the motor mounting bracket while you have access.

regards
Nick

niva441

Original Poster:

2,129 posts

259 months

Sunday 8th May 2005
quotequote all
Good point, although surprisingly it was all in reasonable condition in the pods.

Thanks for all the help.

It's amazing how such a small problem can create so much work, with all the stripping down required to get at it. In addition to the work I'm doing whilst I'm in there.