Headlight Glass
Headlight Glass
Author
Discussion

plug

Original Poster:

1,136 posts

267 months

Tuesday 3rd May 2005
quotequote all
Does anyone know how easy/hard it is to change the glass on the headlight (mine got hit by a stone this morning).

nervous

24,050 posts

259 months

Tuesday 3rd May 2005
quotequote all
easyish. how small are your hands?

gazzab

21,637 posts

311 months

Tuesday 3rd May 2005
quotequote all
so long as any previous paint work has glued the headlight surround in place.

plug

Original Poster:

1,136 posts

267 months

Tuesday 3rd May 2005
quotequote all
nervous said:
easyish. how small are your hands?

Big, but new baby due soon would his hands be small enough

Extra 300 Driver

5,282 posts

275 months

Tuesday 3rd May 2005
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You need to take off the panel on the front top of the wheel arch. Reach inside and you will find four studs with wing nuts on undo these and the pod should come away.

If not then forget it! Your pod will be bonded to the wing and in order to change the lens you have to write the pod off.

jonnie5

716 posts

282 months

Wednesday 4th May 2005
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I changed mine very recently after a stone went through it.

Mine went exactly as E3D said above, except for one of the wing nuts was an absolute bastard to move and eventually resulted in the stud snapping off from the pod. Still, there was only 3 to do up

My biggest problem was getting a decent finish with the sealant , so I've decided to have a speed 6 headlamp upgrade instead

It should be a straightforward job

PS Got my new lense cover from David Gerald IIRC

plug

Original Poster:

1,136 posts

267 months

Wednesday 4th May 2005
quotequote all
Thanks people, I got a new lense for Dream Machines I will try to fit at the weekend as the car is at the spray shop till then.

>> Edited by plug on Wednesday 4th May 17:18

nervous

24,050 posts

259 months

Thursday 5th May 2005
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hey, if youre having it sprayed and its the front end, get the lense done before then, cos if you knacker the pod the poor little beasty will have to go back again.

better yet, give them the lense and let them suffer the delights of razor sharp fibreglass cutting your arms to shreds

gazzab

21,637 posts

311 months

Saturday 15th April 2006
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Anyone changed a lens on the 'mg' style lights??
I got a new lens today , I didnt think to buy a rubber gasket. The old one looks fine though. So I see how to get to it and how to remove the shroud etc.... How do you actually fit the lens? What do you need mastic/sealant stuff for ? And where can you get the matt black stuff from? The local halfords didnt have any.

mikesr

672 posts

260 months

Saturday 15th April 2006
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It needs to be an adhesive as well as a sealant.
Sikaflex 221 is what you need. Designed for hot, wet, vibrating environments (ooerr) like a car.

Probably easiest to get it online. CFS supply it - www.cfsnet.co.uk/

Extra 300 Driver

5,282 posts

275 months

Saturday 15th April 2006
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It just bonds to the pod, I had trouble getting the lens level.

kevin63

4,661 posts

282 months

Saturday 15th April 2006
quotequote all
plug said:
Thanks people, I got a new lense for Dream Machines I will try to fit at the weekend as the car is at the spray shop till then.

>> Edited by plug on Wednesday 4th May 17:18

Just a word of warning, if you clean the reflector part it will look nice and clean, BUT the other side will then look odd and you will have to do that too. Learn from my mistake as one job led to another.
Quite easy job though, but time consuming.

>> Edited by kevin63 on Saturday 15th April 18:55

gazzab

21,637 posts

311 months

Saturday 15th April 2006
quotequote all
Extra 300 Driver said:
It just bonds to the pod, I had trouble getting the lens level.

From looking on the Chim pages I think I just need a bit of sealant at the top of the pod to hold it in place and some around the lens when it is in the rubber gasket??? Does this sound right?

>> Edited by gazzab on Saturday 15th April 23:05

Extra 300 Driver

5,282 posts

275 months

Sunday 16th April 2006
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gazzab said:
Extra 300 Driver said:
It just bonds to the pod, I had trouble getting the lens level.

From looking on the Chim pages I think I just need a bit of sealant at the top of the pod to hold it in place and some around the lens when it is in the rubber gasket??? Does this sound right?

>> Edited by gazzab on Saturday 15th April 23:05


I put some on the inside, on the seal, and bonded the seal lens and pod. I then masked it off on the outside and put a nice bead around the rim of the lens.

Turned out ok, nice and water tight.

gazzab

21,637 posts

311 months

Friday 21st April 2006
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By the way I changed the glass.
Removed road wheel, screwdriver to remove 'hatch' in wheel arch. Torch to see the 4 wingnuts. Undo being careful not to drop wingnuts or washers.
Remove pod.
Put glass into the existing rubber seal (used a small screwdriver to help get the rubber round the light all the way round (pita).
Didnt need any sealant.
Replacing pod was a total pain. You gotta be careful of paint (phew I didnt scratch it).
After 15 mins of trying I realised that one bolt was slightly loose so I could get the other 3 in situ and then bend the last one to pop into the hole.
Jobs a good 'un!

Extra 300 Driver

5,282 posts

275 months

Friday 21st April 2006
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You will need sealant, otherwise water will get in.

Julian64

14,325 posts

283 months

Friday 21st April 2006
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Hmmm stone through the headlight glass yesterday. Go to take the pod out as instructed. No wingnuts in sight. Everything seems glued. I think I might cry.

Extra 300 Driver

5,282 posts

275 months

Friday 21st April 2006
quotequote all
Julian64 said:
Hmmm stone through the headlight glass yesterday. Go to take the pod out as instructed. No wingnuts in sight. Everything seems glued. I think I might cry.


Just the same as mine, right pain in the butt.

The entire pod it held on with sikaflex. You have to write the pod off getting it out.

Julian64

14,325 posts

283 months

Friday 21st April 2006
quotequote all
Extra 300 Driver said:
Julian64 said:
Hmmm stone through the headlight glass yesterday. Go to take the pod out as instructed. No wingnuts in sight. Everything seems glued. I think I might cry.


Just the same as mine, right pain in the butt.

The entire pod it held on with sikaflex. You have to write the pod off getting it out.


Okay are you saying that to change a headlight lens I have to respray the front of the car

Extra 300 Driver

5,282 posts

275 months

Friday 21st April 2006
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If you talk to TVR bodyshop, and you have a ROsso Pearl car, that is what they will tell you!