Diff drain bolt!
Diff drain bolt!
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Discussion

Wolvesboy

Original Poster:

597 posts

163 months

Sunday 3rd March 2019
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Going to change the diff oil as per my previous clonking/ crashing thread.
OMG.
How difficult is this drain bolt to get off? Had an 80cm extension bar on it and it would not budge. I might have to go down the jack route as demonstrated elsewhere!

Mr Cerbera

5,148 posts

252 months

Sunday 3rd March 2019
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Couldn't agree more... 600 Kg at 1 metre = A LOT of joules


lancelin

239 posts

143 months

Sunday 3rd March 2019
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Don't bother, get an oil sucker and suck it out of the fill hole. Works a treat.

https://cpc.farnell.com/clarke-international/cht61...


ukkid35

6,378 posts

195 months

Sunday 3rd March 2019
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I am a big believer in Oil Extractors, I have a Pela 650 that I use for every oil change, and also for removing coolant

There's a copy of the Pela on eBay for just £27

https://www.ebay.co.uk/itm/113665277396

However, I think it could be quite difficult to get the extractor tube to the bottom of the diff, not least because the fill hole is horizontal

So I suggest you persevere with the drain bolt

It's unlikely any bolt will resist Mr Cerbera's method, just make sure you use a really good ring spanner

pmessling

2,313 posts

225 months

Sunday 3rd March 2019
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I use a big syringe as well. They currently have 12v oil pumps in Lidl. I got one for water changes on my fish tank but would be great for all car related things.


pmessling

2,313 posts

225 months

Sunday 3rd March 2019
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£12.99.


Jhonno

6,430 posts

163 months

Monday 4th March 2019
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Surely it shouldn't be that tight?!!

ukkid35

6,378 posts

195 months

Monday 4th March 2019
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Jhonno said:
Surely it shouldn't be that tight?!!
Dual purpose cover bolt and drain bolt, so probably gets routinely over-tightened

Wolvesboy

Original Poster:

597 posts

163 months

Monday 4th March 2019
quotequote all
Bolt is neither 12mm or 13mm - 1/2 inch!
Got a socket, wrench, extension bar + jack = didn’t work! My wrench just bust instead! Looks like a ring spanner is next.
No lidl here I’m afraid, just got Aldi. Will an oil sucker really work as I’m not sure the depths of the diff can be really accessed.
Using Castrol 80w 90 - presuming that is good stuff?

Jhonno

6,430 posts

163 months

Monday 4th March 2019
quotequote all
Wolvesboy said:
Bolt is neither 12mm or 13mm - 1/2 inch!
Got a socket, wrench, extension bar + jack = didn’t work! My wrench just bust instead! Looks like a ring spanner is next.
No lidl here I’m afraid, just got Aldi. Will an oil sucker really work as I’m not sure the depths of the diff can be really accessed.
Using Castrol 80w 90 - presuming that is good stuff?
Needs to be LSD oil! Assuming it is a plate diff.. That temp range sounds like normal diff oil.. Should be 80-140 ish..

Rufus Roughcut

535 posts

197 months

Monday 4th March 2019
quotequote all
Stillsons pipe wrench worked for me.

I tried everything to preserve the bolt head, in the end it was starting to round and nothing imperial or metric fitted very well.

Chewed to buggery but it came out..

Thunderroad

202 posts

144 months

Monday 4th March 2019
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Be careful what oil you use, i have seen many warnings on here about what can happen if the wrong oil is used in the diff.
I changed my diff oil a while back, heres a link, it might be worth a read. And a picture of the oil i used.
https://www.pistonheads.com/gassing/topic.asp?h=0&...

lancelin

239 posts

143 months

Monday 4th March 2019
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Oil sucker works. Long tube from sucker into fill plug at top of diff. Drained all the oil out. So easy. Leave that dam drain plug alone. Seriously.

InitialDave

14,238 posts

141 months

Monday 4th March 2019
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Could be worse, you could've pulled the drain plug out and then found the fill plug was completely seized.

You only do that one once!

ChimpOnGas

9,637 posts

201 months

Tuesday 5th March 2019
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I had to resort to welding a 19mm wheel nut on my BTR diff drain plug to get it out, immediately after the weld and while everything was still hot I put a six sided socket on the nut, I then used a long breaker bar with a length of pipe over it as an extender.

Like this it still took a lot of force to crack the plug free, my guess is BTR used some serious thread lock compound and crammed that drain plug up to a crazy torque too. Its clear BTR didn't want to make oil changes easy, and even more clear most TVR dealerships ignored the oil change intervals.

If your drain plug is so tight it seems impossible to undo, it's highly likely the oil in your diff has never been changed!

Sucking the oil out is a less satisfactory work around in my opinion, as with an engine oil change I far prefer to use the drain method. Sludge is the issue as it tends to sit at the bottom of the diff or sump, this is is why manufacturers fit a drain plug and position it at the lowest point, the reality is you'll never completely suck out all that sludge with a vacuum pump.

When I drained my diff for the first time the car had covered 35,000 miles and it was quite clear from how tight the plug was it had never been changed, quite a bit of nasty thicker emulsified oil came out towards the end of the drain process so I left it a good few hours to fully clear. It's important to understand the diff will make pressure during normal operation which is why it needs the breather, the thing is as the diff cools it will draw moisture from the air through that same breather which over time will emulsify the oil and create sludge.

Diff, engine or gearbox I firmly believe it's well worth the effort getting the drain plug out as it allows for a proper and complete drain, having open filler and drain holes also allows you to complete a flush. I always feel its reassuring to see clean oil coming out of a drain hole before refitting the plug as it's a visual guarantee all the old oil and any sludge has been completely purged from the diff, engine or gearbox.

It's why drain plugs are fitted... and should always be used yes

ukkid35

6,378 posts

195 months

Tuesday 5th March 2019
quotequote all
ChimpOnGas said:
Sucking the oil out is a less satisfactory work around in my opinion, as with an engine oil change I far prefer to use the drain method. Sludge is the issue as it tends to sit at the bottom of the diff or sump, this is is why manufacturers fit a drain plug and position it at the lowest point, the reality is you'll never completely suck out all that sludge with a vacuum pump.
I don't agree, because every time I change the engine oil I inspect the drain plug magnet afterwards

No more than a few drips of oil is ever left in the sump of any car whose oil I've changed this way

lancelin

239 posts

143 months

Tuesday 5th March 2019
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Yep, the silicone hose I use to suck the oil out through the filler plug can be positioned to rest at the bottom of the diff case. It probably does a really good job of vacuuming all that nasty sludge out. Come on Dave, get vacuuming that sludge.

TwinKam

3,449 posts

117 months

Tuesday 5th March 2019
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100% with CoG on this, well said Sir.
Professionally speaking, it's an absolute bodge to suck oil, the sort of malarky you'd expect from KrapFit or Halfrauds and their ilk. It should only ever be done as a desperate last resort when all attempts to remove the DRAIN plug (there's a clue there somewhere...) have failed. The only exception is where there is no DRAIN plug, eg those godawful so-called 'Smart'-car pieces-of-shcensoredte (that's 'smart' as in 'smart' motorways) And boats.
Otherwise, remove the DRAIN plug, and let it all DRAIN out whilst you're getting on with other stuff.

InitialDave

14,238 posts

141 months

Tuesday 5th March 2019
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At least there is a drain plug, too. I've had diffs where there wasn't, you had to unbolt the cover and let it out that way. Did give good access to check and clean it out though.

Bet that saved 50p per diff in production, too, so I suppose someone got brownie points for that decision.

Wolvesboy

Original Poster:

597 posts

163 months

Wednesday 6th March 2019
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Cheers for the input, sounds as if most have an issue changing diff oil.
Still not got the drain plug off! However, some good news as my refill plug undid easily.
So diff oil should be 80w 140...not...80w 90?