My Fiat Uno Turbo Project Thread
My Fiat Uno Turbo Project Thread
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Discussion

Slutters

Original Poster:

12 posts

163 months

Monday 2nd December 2019
quotequote all
Hi all!

So, here is what i brought, a Uno 60 with a Punto GT engine conversion.

I wasn't really looking for an Uno again, however this was absoultey mint! Never seen a welder, been waxoled religiously, was just too good to pass up...

Anyway, here are a few of pics of from the previous owner.

Pre conversion





Few pics showing how clean the chassis leg's were!







And a few of the conversion parts







And a few of the pics of how i brought it..







When i brought it, it had a few issues i wanted to sort, firstly a really unstable idle, and a few bits that i wanted to re-do to my spec. Firstly the fuel system...

This was how it come



Firstly, i got a Mk2 Uno Turbo fuel rail





So, cut off the fittings and TIG welded some AN6 Fittings on



I also changed out all the lines to 8mm nylon front to back



Next i needed to make up a mount for the FPR







Next up made up the lines and fitted









At the fuel tank end i replaced the original turbo tank with a baffled tank. The days of an undertank fuel pump are gone what with the invent of high flowing in-tank pumps

Old tank



Old vs new pump



New in-tank pump


And fitted


Next up was sorting a pet hate of mine, bad wiring...
Stuff like this





And after



Before



After



Next up was the engine loom, i wanted to clean up the engine bay, move the ECU and relays into the car and make it look clearner

Here was the loom before



Old plugs



Making a template of the original loom



Mid making



And done, lovely MIL spec connectors







ECU, Relays, Fuses, and Bar sensor moved into the car.

This was the location when i brought the car.



And after, tucked under the dash.





Sorted a few other bits while the dash was removed, fixing previous 'wiring'

Before



After



Also fitted central locking





Next changed a few other bits like the throttle cable as it was ropey..

Old and new





Next up was sorting the lack of any kind of ducting on the intercooler and oil cooler, seen the difference a well ducted design could make on my Supra so figured i would fabricate some up.

Before, you can see the gaps all around where the air would escape





TIG'd up some ducts from aluminium





Oil cooler



New ducts and stainless hardware





Next up i wanted to make an AFM mount as it was just floating about, so...



Picks up on original mounts



Also made up a cable mount



Also TIG'd up some new boost pipes to replace the original mishmash, also changed the filter to a stock air filter housing

Before



Making the new pipes up



ICV Spout



Swage the ends



Fitted and done



Last job was fitting a light grill i got from italy along with Mk2 Sideskirts





[/QUOTE]


Slutters

Original Poster:

12 posts

163 months

Monday 2nd December 2019
quotequote all

First nice simple thing first, getting rid of my old knob as it was a bit blue for me..



Nice little carbon number to replace it



Next up was to put a proper Turbo boot on, this is the one that come with the car, looked great but prefered the turbo look



Weight of the stock metal boot



Weight of the new fibreglass turbo boot



And fitted



Much better!





Next up was fitting my new boost controller, using the original clock location



Perfect fit!





I still wanted the original digital dash boost gauge to work, so i used the original MAP from the Uno Turbo ECu with a 5V step down power source mounted to the back of the clocks



Cut down



And fitted





Next thing to replace was the original black carpet with a red turbo item



Stripped out and cleaned the floor and protected







Here you can see the original sills, the previous owner regularly waxoyld it and you can tell... no rust!





Now thats a carpet!



While fitting the carpet i decided to add the turbo door and rear cards along with electric windows.

This is how the cards were before...



First up was putting relays in each door, made up a little aluminium mount



All fitted and wired up







Turbo door cards, electric motors and rear cards fitted



Looking smart now..





Rear door cards



Last few bits was to make a mount for the boost solinoid





And also fit my new clutch slave as the old one started leaking.. new braided stainless line too...







Thats all for now folks!

mwstewart

8,507 posts

216 months

Monday 2nd December 2019
quotequote all
Cool car!

helix402

7,913 posts

210 months

Monday 2nd December 2019
quotequote all
Looks a great project.

Thales

619 posts

85 months

Monday 2nd December 2019
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fking awesome.

Joe5y

1,634 posts

211 months

Monday 2nd December 2019
quotequote all
When you come to sell it on please let me be the first to know - completely serious.

anonymous-user

82 months

Monday 2nd December 2019
quotequote all
I owned a 1986 Mk1 Uno Turbo back in 1995, my last year of University. Just realised that the car was only 9 years old at the time, but it had loads of rust. I remember washing the car for the first time and as I stood back to admire my work noticing some rust on the seams of the cill. As I touched it, it felt like I was touching puff pastry....

A few days after buying it, it just cut out at night with a dead battery. After some investigation it appeared the alternator belt was missing, and rather than fix the issue before I collected it, the seller had just put another battery on. It also had different keys for the door and ignition and the steering wheel was slightly misshaped (to snap the steering lock I guess) so it had been stolen at least once.

But it felt stupidly quick to me, and I used to love slowly letting the revs rise to 3000 in second, holding it there and then booting it. It is still the only car I have ever owned with a boost gauge and it is still the coolest thing ever. Massive turbo lag, but that just made it feel even quicker when the boost came in. Pulling away from the lights, if you got the revs right so that it didn't wheelspin but also didn't bog down slipping the clutch slightly to keep it boosting it would take off like a scolded cat.

I replaced it with a 205 1.6 GTi and that car felt absolutely gutless in comparison. In 2000 I was driving a brand new Subaru Impreza turbo and to me it didn't feel as quick as the Uno. D531 DPR, seems it has not been on the road since the tax ran out in June 2000.

That car reminds me of some of the best times of my life, just hanging around with my mates all the time with zero responsibilities before real life got in the way.

Oof4

2 posts

163 months

Monday 2nd December 2019
quotequote all
What a great read!

BRR

1,905 posts

200 months

Monday 2nd December 2019
quotequote all
What a brilliant project, great work

CrossMember

3,367 posts

167 months

Monday 2nd December 2019
quotequote all
Solid PH gold!

Well done. Love the work. These are the threads I keep coming back for!

Bobberoo99

45,364 posts

126 months

Monday 2nd December 2019
quotequote all
Fantastic!! Great little car having a lot of love and attention lavished on it!!!

Macron

13,213 posts

194 months

Monday 2nd December 2019
quotequote all
You have immense talent,

And what looks like a pinball machine!

100% of awesome!

viggyp

1,919 posts

163 months

Monday 2nd December 2019
quotequote all
Love this and bookmarked with interest although I must admit that I'm not a fan of the grille but that's the only negative mate. Bravo on the build and loving the Alfa rims.

I have seen a white Mk1 Uno T with the Punto GT lump but using the 1.6 bottom end from the Tipo only to have a Guy Croft stroker kit taking it to a 1.9. Currently running over 300bhp!

I had two, one an E plate in white and the other an F in turquoise. I loved them but ended up getting a Delta HF Turbo so sold the blue one to a mate. He had some plans for it.

His plans were to:

1) Colour code the car and plastic weld the rear bumper with that of a Mk1 Panda so the number plate would be on the bumper rather than the bootlid. Give the bootlid a clean look other than the Mk1 Punto Wiper.

2) A Mk2 type grille was put onto the car and colour coded and he had the fiat sign and the slats removed and wire meshed it. Also, as the Uno T shares the fuel filler cap as the Integrale Evo's, he put the aluminium surround from the Evo 2.

3) Mk2 Uno T dash and doorcards retimmed in the original Mk1 trim pattern

4) Barchetta door handles

5) Integrale Evo bonnet vents.

But then the car got written off so end of the plan.

I'd have another one is a heartbeat along with a Strada Abarth.

helix402

7,913 posts

210 months

Monday 2nd December 2019
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Have you considered a Turbo front grille?

rickygolf83

355 posts

189 months

Monday 2nd December 2019
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Lovely well specced car you have there, and some great skills you have too! cool

Tin Hat

1,424 posts

237 months

Monday 2nd December 2019
quotequote all
Yes yes yes.

Superb, keep the updates coming!

edspolo

21 posts

154 months

Monday 2nd December 2019
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Great project and I'm really impressed with your fabrication skills!

Cambs_Stuart

3,521 posts

112 months

Tuesday 3rd December 2019
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Really impressed with the range of skills and attention to detail. Fantastic work.

House86

602 posts

181 months

Tuesday 3rd December 2019
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great work on the improvements you've made, looks like a good project, only thing I dont really like is the new grill smile

littlebasher

3,949 posts

199 months

Tuesday 3rd December 2019
quotequote all
This has made my day


But, how do you tell the time now wink