MOT emissions insight required
MOT emissions insight required
Author
Discussion

rogerpoger

Original Poster:

11 posts

63 months

Thursday 17th December 2020
quotequote all
Hi All,

Hoping for some insight and maybe advice.

The car has a full exhaust system with 'race' manifold including a sports cat (200 cell) and has been mapped to suit.

On checking emissions, the hydro carbon and CO levels are both too high when at constant throttle. I have been told this is down to the map and over fuelling and that the cat is working fine as the oxygen dioxide levels are good which indicates the cat is doing what it needs to do. Been told that whoever mapped the car needs to tweak the map so that under constant throttle the fuelling is reduced to lower the CO and hydrocarbons, maybe just at lower rpm for emissions testing.

Spoke to the people that mapped the car and they've said it isn't the map as haven't changed the fuelling at constant throttle or idle and it is the cat that is the issue. Apparently can't alter the fuelling with this kind of ECU (basically needs chipping rather than mapping, is 2003 car). This raises query of if can't change the fuelling, then how has extra power been achieved? My knowledge isn't great but I thought a map or chip altered the fuel to air mixture at certain rpm to smooth out power curve and increase power?

My thinking is it must be one of these two thing as that's all that has changed. I wouldn't of thought mapping the car with a standard exhaust system and cat would cause the same issue? Would going back to 400+ cell cat help? Can the map actually be altered?

Thoughts or comments welcome,

Thanks

The Rotrex Kid

33,985 posts

183 months

Thursday 17th December 2020
quotequote all
What's the car?

Smurfsarepeopletoo

972 posts

80 months

Thursday 17th December 2020
quotequote all
I would guess its the CAT thats the issue, Sports CATS are hit and miss, youd be best swapping to a standard CAT for the MOT, and then swapping back afterwards.

Tankrizzo

7,920 posts

216 months

Thursday 17th December 2020
quotequote all
They've mapped the car without changing the fuelling?!

shalmaneser

6,300 posts

218 months

Thursday 17th December 2020
quotequote all
Tankrizzo said:
They've mapped the car without changing the fuelling?!
Something very fishy going on here.

I would have thought that the OP's issues in this case are most likely due to the cats which are well known to have trouble passing emissions tests. Even more so if the car has been remapped somewhere along the road.

What car is this OP?

Can you put the original cats back on?

rogerpoger

Original Poster:

11 posts

63 months

Thursday 17th December 2020
quotequote all
It's a Lupo GTi and don't have original cat and VW don't make them anymore. Thought about getting one fabricated.

As for the map, I was told the fuelling wasn't changed at idle or constant throttle so guess they did change it under load but then to say they can't change the fuelling help sounded odd unless they don't want to as see it as an MOT get around.

SturdyHSV

10,358 posts

190 months

Thursday 17th December 2020
quotequote all
Give the thing a bloody thrashing before you drop it to the garage and get them to do the emissions test first. In my experience with sports cats they need to be nice and hot to do their job properly for an MOT.

rogerpoger

Original Poster:

11 posts

63 months

Thursday 17th December 2020
quotequote all
Yep, did that, went for a good 30 minute hard drive beforehand and had probe inserted as soon as arrived.

Sensibleboy

1,167 posts

148 months

Thursday 17th December 2020
quotequote all
Did it pass last year or was that pre remap?

rxe

6,700 posts

126 months

Thursday 17th December 2020
quotequote all
HC and CO being too high is the cat. Even when a modern engine is misfiring (e.g. due to a coil pack failure), the HC and CO should be within spec. The cat will be getting VERY hot managing this, and eventually fail, but it should manage it.

Thrashing it may help - I have several cars that will not light the cat if they are just idled from cold, which is what usually happens at an MOT. Drive them straight onto the ramps from a decent drive and they are perfect.

Little Pete

1,831 posts

117 months

Thursday 17th December 2020
quotequote all
SturdyHSV said:
Give the thing a bloody thrashing before you drop it to the garage and get them to do the emissions test first. In my experience with sports cats they need to be nice and hot to do their job properly for an MOT.
Agreed. Get it really hot and test the emissions straight away. I MOT a handful of cars with sports cats fitted and most struggle with emissions, an Aston V8 being the worst.

Sorry, I see you've tried that.

DaveCWK

2,302 posts

197 months

Thursday 17th December 2020
quotequote all
If the fueling was out at a constant rpm, the lambda reading would also be out. If it was reading near 1, then the fueling is ok & it's the CAT that's at fault. A catless engine running perfectly can have a very low HC reading but will only get the CO reading down to around 0.5%.

rogerpoger

Original Poster:

11 posts

63 months

Thursday 17th December 2020
quotequote all
Sensibleboy said:
Did it pass last year or was that pre remap?
Last years MOT was pre remap

rogerpoger

Original Poster:

11 posts

63 months

Thursday 17th December 2020
quotequote all
rxe said:
HC and CO being too high is the cat. Even when a modern engine is misfiring (e.g. due to a coil pack failure), the HC and CO should be within spec. The cat will be getting VERY hot managing this, and eventually fail, but it should manage it.

Thrashing it may help - I have several cars that will not light the cat if they are just idled from cold, which is what usually happens at an MOT. Drive them straight onto the ramps from a decent drive and they are perfect.
I wondered whether changing plugs, oil and air filter would help with hydro carbon levels but don't think this would help the CO.

shalmaneser

6,300 posts

218 months

Thursday 17th December 2020
quotequote all
Unless the oil/filters/plugs are seriously ancient then it won't make a difference.

200 cell cats are marginal at best. Find an OEM part or 400 cell version.

stevieturbo

17,961 posts

270 months

Thursday 17th December 2020
quotequote all
rogerpoger said:
Hi All,

Hoping for some insight and maybe advice.

The car has a full exhaust system with 'race' manifold including a sports cat (200 cell) and has been mapped to suit.

On checking emissions, the hydro carbon and CO levels are both too high when at constant throttle. I have been told this is down to the map and over fuelling and that the cat is working fine as the oxygen dioxide levels are good which indicates the cat is doing what it needs to do. Been told that whoever mapped the car needs to tweak the map so that under constant throttle the fuelling is reduced to lower the CO and hydrocarbons, maybe just at lower rpm for emissions testing.

Spoke to the people that mapped the car and they've said it isn't the map as haven't changed the fuelling at constant throttle or idle and it is the cat that is the issue. Apparently can't alter the fuelling with this kind of ECU (basically needs chipping rather than mapping, is 2003 car). This raises query of if can't change the fuelling, then how has extra power been achieved? My knowledge isn't great but I thought a map or chip altered the fuel to air mixture at certain rpm to smooth out power curve and increase power?

My thinking is it must be one of these two thing as that's all that has changed. I wouldn't of thought mapping the car with a standard exhaust system and cat would cause the same issue? Would going back to 400+ cell cat help? Can the map actually be altered?

Thoughts or comments welcome,

Thanks
It would be helpful if you actually told us the results from the emissions test. Without them, the thread is meaningless.

And oxygen dioxide ??? WTF ?

normalbloke

8,482 posts

242 months

Thursday 17th December 2020
quotequote all
VW ought to be able to get it to pass emissions, it’s what they do.....

Krikkit

27,835 posts

204 months

Thursday 17th December 2020
quotequote all
rxe said:
HC and CO being too high is the cat. Even when a modern engine is misfiring (e.g. due to a coil pack failure), the HC and CO should be within spec. The cat will be getting VERY hot managing this, and eventually fail, but it should manage it.
What does the cat do to lower HC? Edit: a little googling tells all

But echo the above please post the emissions test result if you can OP.

Edited by Krikkit on Thursday 17th December 21:50

E-bmw

12,270 posts

175 months

Friday 18th December 2020
quotequote all
normalbloke said:
VW ought to be able to get it to pass emissions, it’s what they do.....
thumbup

E-bmw

12,270 posts

175 months

Friday 18th December 2020
quotequote all
It sounds like you have 2 issues here.

1. A replacement cat should get you away.

2. You need to get it mapped somewhere that actually maps it on load on a rolling road & does it properly going forward.

I hear what several have said about 200 cell cats but with a good quality metal (not ceramic) 200 cell cat a car can easily be mapped to pass current emissions tests.

Mine does, every year.