M54 warm-up in cold weather - bad thermostat?
M54 warm-up in cold weather - bad thermostat?
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Krikkit

Original Poster:

27,938 posts

211 months

Sunday 3rd January 2021
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Hi all,

In the current weather it seems to be taking a long time for my compact to warm up properly (per the dash) - with the heater set at 18.5 it can take nearly 20 minutes of driving before it's fully up to temperature, it gets up to and then usually stays just at the 1/4 mark (presumably where the stat starts to open) in about 5 minutes.

I know the thermostat is heated, is there an easy way to diagnose it? Anyone with experience finding similar?

naturalaspiration

639 posts

113 months

Sunday 3rd January 2021
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Does the gauge eventually reach the middle point? If you get a cheap Bluetooth obd dongle you can read the actual temperature as the needle is in the middle as soon as them gets to 80 degrees or thereabouts.
The thermostat is heated but that feature is used to open it up as soon as the temp of the engine starts climbing above certain (high) threshold. Think of hot summer fast climbs followed by a stop and idling (lots of residual heat needs to be moved away quickly and circulation has slowed down) )

Edited by naturalaspiration on Sunday 3rd January 16:56

deeen

6,413 posts

275 months

Sunday 3rd January 2021
quotequote all
If I remember rightly they failsafe "open", new thermostat fixed the same symptoms on my 2001 330, also it was taking a while for the heater to do anything, get hot air from the heater after a couple of miles now and it's noticeabley hotter than before.

g3org3y

22,504 posts

221 months

Sunday 3rd January 2021
quotequote all
Worth getting a code reader to check the DME imo. The thermostat on the M54 also includes the electronic component and often this is the bit that goes bad (rather than the mechanical bit).

d_a_n1979

13,859 posts

102 months

Sunday 3rd January 2021
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Bring up the hidden dash menu and let it display the engine temps whilst you're driving it

Yes it's cold out there, but 20mins is too long; I'd say time for a new stat and whilst you're at it, replace the water pump too

Meyle water pump is c£25 and the Walher stat is c£40 from 'bmwmotormec' on eBay

http://www.ebaystores.co.uk/BMW-MOTORMEC?_rdc=1

Krikkit

Original Poster:

27,938 posts

211 months

Tuesday 5th January 2021
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Thanks all, sounds like it might be knackered after all.

It does eventually get up to temperature in the current weather, and in the warmer months it's not noticeable, as it's not tanking the heater the same way it is at the moment.

I'll get my laptop set up and log the warmup for interest, but I suspect a new stat and water pump will be on the cards. Poorly timed, but when are these things not? hehe

Krikkit

Original Poster:

27,938 posts

211 months

Saturday 16th January 2021
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Little update, new thermostat arrived, and it's not gone well. Two of the 10mm bolts have just snapped off right below the head, leaving some impromptu studs.

Everything was ridiculously corroded and I'd say it's never been apart since it was new. Fingers crossed I can get the bits of bolt out without having to take the cylinder head off...

Krikkit

Original Poster:

27,938 posts

211 months

Monday 25th January 2021
quotequote all
And another just to close the thread off. After judicious applications of blowtorch and GT85, these weren't for budging.



So out with the welder... Neither came out easily, both of them snapped almost flush with the head after the first attempt, thankfully a bit more patience and they wound out.

New thermostat, water pump, flushed radiator and block with the hose, fresh coolant and bled out and it's warming up much quicker now. Job jobbed. smile

I would heartily recommend anyone who turns a spanner on their M54 to undo and re-do the bolts on the thermostat housing every service just to be sure they don't crust up too much.

thatdude

2,660 posts

157 months

Monday 25th January 2021
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Krikkit said:
And another just to close the thread off. After judicious applications of blowtorch and GT85, these weren't for budging.



So out with the welder... Neither came out easily, both of them snapped almost flush with the head after the first attempt, thankfully a bit more patience and they wound out.

New thermostat, water pump, flushed radiator and block with the hose, fresh coolant and bled out and it's warming up much quicker now. Job jobbed. smile

I would heartily recommend anyone who turns a spanner on their M54 to undo and re-do the bolts on the thermostat housing every service just to be sure they don't crust up too much.
Top work, especially in such col weather.

Might be worth applying a dribble of antiseize to the bolts for those who like the preventative sort of maintinence.

Olivergt

2,267 posts

111 months

Tuesday 26th January 2021
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OP,

just curious, how did the welder help you get them out?

Krikkit

Original Poster:

27,938 posts

211 months

Wednesday 27th January 2021
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The advantage to welding is two-fold:

1) The heat of the weld is like a super-direct blowtorch on the bolt/stud itself, helping to loosen it up without having to bake the whole area

2) Adding material that lets you get a good grip on the stud/bolt that you didn't have before.

In this case what was left of the stud from a couple of mm above the block face wasn't strong enough, even reinforced with new metal, to let me get good purchase. Adding more material at the freshly-fractured face meant I could slowly (to avoid putting too much heat into the head) add material until I could get a good grip on it with some vice grips.

With a bigger/more awkwardly-placed stud I'd have welded a nut onto it instead, but this sufficed. You can see how much material had snapped off compared to the bolt which did wind out. Originally they'd snapped just under the captive washer.




tobinen

10,410 posts

175 months

Thursday 28th January 2021
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I am replacing the water pump in mine as soon as it arrives. This came about from me breaking the fan cowl whilst changing the header tank. I've bought a new cowl, fan coupling tool, overflow hose, rivets and just waiting for the pump.

I hope it goes relatively well!

Krikkit

Original Poster:

27,938 posts

211 months

Thursday 28th January 2021
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Fingers crossed! On the bright side it's nice and easy to access, being front and centre in the engine bay biggrin

Olivergt

2,267 posts

111 months

Thursday 28th January 2021
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OP, thanks for the update.

I kind of twigged after I posted that you might be welding a nut on to help, but didn't realise you could build up metal like that with a welder.

I might remind my wife about the time she asked if I needed a welder and I couldn't think of anything.

Now I have good reason smile Not that I have broken any bolts yet.


Krikkit

Original Poster:

27,938 posts

211 months

Sunday 31st January 2021
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Yep it's ugly but it does the trick!

Car now warms up to fill running temp on the gauge in 2.5 miles on my usual shopping route, not 18! Never been as good as this, is clearly been slightly sticky since purchase.