Clubvan #2
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Discussion

scrw.

Original Poster:

2,952 posts

206 months

Thursday 14th August
quotequote all
Decided to do a new thread on this one, may do some different engine tweaks on it.

As it stood a few weeks back, another 1.6D Cooper Clubvan to bring back from the dead.

Snipaste_2025-05-27_17-01-01 by Old_Chad, on Flickr

scrw.

Original Poster:

2,952 posts

206 months

Thursday 14th August
quotequote all
So plan on this one is replace the dead engine (cam chain), look at different turbo & bigger intercooler, leather seat swapout, Journeys Offroad 2.5" lift...and various other pimping out bits. This is a better spec than my other 2 vans so will build this one to keep.

scrw.

Original Poster:

2,952 posts

206 months

Thursday 14th August
quotequote all
PO saw fit to remove the brake pads on the black one, and given the disks were scruffy decided to replace the whole lot, having a handbrake will be handy when taking the engine out LOL. Also adding about 50BHP with some calliper paint!

20250812_190340 by Old_Chad, on Flickr

scrw.

Original Poster:

2,952 posts

206 months

Thursday 14th August
quotequote all
Lift kit in at the rear and the brakes finished. Will give the subframe some waxoil tomorrow and fit the AT wheels on the back, then its on to getting the old motor out.

20250813_221306 by Old_Chad, on Flickr

scrw.

Original Poster:

2,952 posts

206 months

Thursday 14th August
quotequote all
Waxoiled the rear subframe area & fitted the wheels that I had on the white one, back end complete!

20250814_193054 by Old_Chad, on Flickr

Frontend strip down started, I am going to have to get the Henry out to get rid of all the spiders and cobweb....I hate spiders!!! flames

20250814_193027 by Old_Chad, on Flickr

Air con & engine rad are toast, really rotten, so expect intercooler is too. Excuse to fit a larger intercooler, will see if the standard is the same as an N14 and if an N14 chinacooler will fit.

20250814_193037 by Old_Chad, on Flickr

scrw.

Original Poster:

2,952 posts

206 months

Tuesday 26th August
quotequote all
Slow progress, garage has been too toasty to work in of late, evenings are getting better now though.

Oil extraction pump decided to st the bed, is now in the skip after dumping 4 litres of used oil, nice.

20250824_175620 by Old_Chad, on Flickr

BHP added to the front brakes now, need them fitted so I can crack the driveshaft nuts, new brakes will be completed tonight.

20250825_200003 by Old_Chad, on Flickr

Splashed out on an engine stand as I don't have the space and its easier to shift it around & build it up. Big order made at the local factors for all the bolt on stuff you want to swap while the engine is out, £500+ spent, and thats before I order the DMF & clutch :-/

20250824_181406 by Old_Chad, on Flickr

20250824_181429 by Old_Chad, on Flickr

20250824_181439 by Old_Chad, on Flickr

Set about the front of the car with the hoover and evicted a load of spiders too.