Flat faced fan spindle - what tool?
Flat faced fan spindle - what tool?
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Discussion

OIC

Original Poster:

327 posts

16 months

Thursday 16th October 2025
quotequote all
Need to remove a fan blade held on with a nut fastened onto a flat faced spindle.

So D shaped in profile.

Rather than strip down the whole induction motor assembly, I'd prefer to clamp the spindle using a spanner or socket with a female D profile and then loosen the nut.

Such a tool must exist, but I can't find it because I don't know what it's called.

Anyone care to edumacate me?

Muchly.

louiebaby

10,878 posts

214 months

Thursday 16th October 2025
quotequote all
How quick do you need it?

Could you get some of that putty that sets rock hard and fashion a tool out of that?

OutInTheShed

13,039 posts

49 months

Thursday 16th October 2025
quotequote all
Impact driver?

Induction heater to loosen the nut?

Dremel the nut off?

Find some way of gripping/stopping the fan?

Bill

57,300 posts

278 months

Thursday 16th October 2025
quotequote all
OutInTheShed said:
Find some way of gripping/stopping the fan?
This. Is the fan blade too fragile to use it to hold the spindle?


normalbloke

8,482 posts

242 months

Thursday 16th October 2025
quotequote all
Surely any correctly sized spanner or adjustable will get a purchase on the single flat side of the spindle. Then use an impact driver to release the nut.

OIC

Original Poster:

327 posts

16 months

Thursday 16th October 2025
quotequote all
Blade is made of chocolate.

Don't want to flatten the thread on the spindle by using a spanner or grips.

Looks like I was right - it's a tool that doesn't exist.

I've already designed an adjustable D-plier with one flat hardened edge and 1 softer hard rubber edge.

Watch out for my Dragons' Den appearance shortly.

Magic.

dhutch

17,548 posts

220 months

Friday 17th October 2025
quotequote all
OutInTheShed said:
Impact driver?

Induction heater to loosen the nut?

Dremel the nut off?

Find some way of gripping/stopping the fan?
Sounds about right.

normalbloke

8,482 posts

242 months

Friday 17th October 2025
quotequote all
Pictures?

GliderRider

2,845 posts

104 months

Friday 17th October 2025
quotequote all
  1. Find a nut that fits the shaft thread.
  2. Saw through from one of the hexagon corners of the nut on the axis of the hole.
  3. Screw the nut onto the shaft thread
  4. Clamp the nut around the shaft thread with either mole grips or a vice, with the sawn slot aligned with the middle of the D flat.
  5. Undo the fan clamping nut.
Note: If access is bad, use a flat bike spanner on the fan clamping nut; ideally a six point spanner threaded on first.

Edited by GliderRider on Friday 17th October 17:22

thebraketester

15,524 posts

161 months

Friday 17th October 2025
quotequote all
Parallel jaw pliers might work. Depends how big the flat is and how tight the bolt is. Do you have a picture?