Worst Air Intake I've ever Seen
Worst Air Intake I've ever Seen
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Discussion

porker928

Original Poster:

15 posts

273 months

Yesterday (17:09)
quotequote all
Just noticed on my dads 1980 Austin Maxi 1750, that the air intake for the engine is directly above the exhaust manifold?!



I'm assuming that this is to reduce the chance of fuel icing in very cold conditions, but what about the rest of the year? Seems contradictory to every engine design I've ever seen where the design is to induct air as cold as possible.

Was this normal for carburettor engines? What did it do to the fuel economy?

Benni

3,699 posts

237 months

Yesterday (17:26)
quotequote all
On my Opel Kadetts from 70s, the snorkel sucking the air into the filter could be turned 90°,
in winter down to the exhaust manifold and in summer forward for "ram air" wink

Grumbly

328 posts

174 months

Yesterday (17:27)
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I'm not sure about the Maxi, but it is quite common for the air box lid or intake pipe on cars of this era to have summer and winter positions. Usually stamped marks on the case somewhere.

Bomma 996

16,442 posts

151 months

Yesterday (17:41)
quotequote all
I recall a car I had many years ago had a summer / winter setting on the air filter.

One direction pointed straight at the exhaust manifold, the other was at 90 degrees to it.

Buggered if I can remember what car it was though.

Pinto OHC Ford of some sort maybe?

2xChevrons

4,298 posts

106 months

Yesterday (17:59)
quotequote all
porker928 said:
Just noticed on my dads 1980 Austin Maxi 1750, that the air intake for the engine is directly above the exhaust manifold?!



I'm assuming that this is to reduce the chance of fuel icing in very cold conditions, but what about the rest of the year? Seems contradictory to every engine design I've ever seen where the design is to induct air as cold as possible.

Was this normal for carburettor engines? What did it do to the fuel economy?
Very normal for carburettor engines of the era. Carbs rarely, if ever, give full vaporisation of the fuel, and certainly not under all conditions. If the intake manifold is (relatively) cold, you get fuel vapor condensing into droplets, which don't burn well and pool in low points or areas with bad air flow in the intake tract, which makes creating a stable and consistent mixture impossible.

Intake design was a balancing act between efficiency gained by cold air going into the carb and efficiency of a warm (and so thoroughly and evenly vaporised) intake charge between carb and intake valve. Remember that the vaporisation of fuel from liquid to atomised stream and the pressure drop through the venturi causes the intake temperature to drop dramatically (like rubbing alcohol evaporating off your hand). This isn't present with fuel injection and there is a real possibility of the carb and its input/output being too cold.

Hence why most reverse-flow heads have the intake above the exhaust, often with a heat shield or shroud to keep things warm. Plus other features like adjustable winter/summer flaps in the air cleaner or bimetallic valves which automatically mixed cold air (from behind the grille) and warm air (from a trunk pointed at the exhaust manifold).

Some engines (Triumph was very fond of this) had a hot water jacket around the intake manifold, plumbed into the cooling circuit.

My Citroen 2CV was designed to run at wide open throttle for hours at a time - the intake and exhaust manifolds are a single casting and there's a box below the carb throat that encloses both manifolds so the exhaust heats up the intake just where it splits to go to each cylinder. This creates a reservoir of very well vaporised and mixed fuel/air for each cylinder to draw on, assuring even fuel distribution and maximum efficiency when manifold vacuum is low/zero.

This is why fuel injection is such an all-round boon for efficiency, performance, tractability and so on - you mechanically atomise the fuel so the intake can be cold. See also diesel engines, especially turbo-diesels, which love cold air and can run very cold intake charges with a lot of charge cooling.

Flyingakite

116 posts

1 month

Yesterday (18:06)
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Do BMWs still have air intake snorkel right at the bottom of the engine,ready to suck water up in a puddle. Great for cold air crap for UK roads.

andy43

12,791 posts

280 months

Yesterday (18:09)
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I always thought the TVR design was nuts… yes it got cold air to the engine but the four foot long spiral wound bathroom extractor air hose split easily and I’ve seen them just collapse at full throttle. And don’t get me started on changing the air filter… utter PITA.

Pica-Pica

16,270 posts

110 months

Yesterday (18:14)
quotequote all
Bomma 996 said:
I recall a car I had many years ago had a summer / winter setting on the air filter.

One direction pointed straight at the exhaust manifold, the other was at 90 degrees to it.

Buggered if I can remember what car it was though.

Pinto OHC Ford of some sort maybe?
Similarly, I remember that. Again, no idea which car.

Joseph Ducreux

5,853 posts

246 months

Yesterday (18:19)
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205 GTI in standard form has the air filter housing directly on top of the exhaust manifold. The K&N induction kit relocates this to behind the passenger headlight.

In fairness it does have an air feed duct as standard but it screams a "that'll do" (Ça suffira?) packaging design

InitialDave

14,677 posts

145 months

Yesterday (18:35)
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Some manufacturers put a little thermo-flap in the airbox, so as things warm up it redirects the air from a concertina aluminium hose off the exhaust manifold, to instead come from a cool air intake on the front panel or grille.

Skyedriver

22,749 posts

308 months

Yesterday (18:39)
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Flyingakite said:
Do BMWs still have air intake snorkel right at the bottom of the engine,ready to suck water up in a puddle. Great for cold air crap for UK roads.
Has the Insignia something similar?

porker928

Original Poster:

15 posts

273 months

Yesterday (20:04)
quotequote all
Thanks for the feedback, unfortunately there doesn't appear to be any summer / winter adjustment, but that sounds like a good design feature.

I'll think I'll stick with the fuel injected engines.

Blib

47,492 posts

223 months

Yesterday (20:49)
quotequote all


Air intake position of a Maserati 4200.

Hydrolock heaven!

SS427 Camaro

8,179 posts

196 months

Yesterday (23:41)
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andy43 said:
I always thought the TVR design was nuts yes it got cold air to the engine but the four foot long spiral wound bathroom extractor air hose split easily and I ve seen them just collapse at full throttle. And don t get me started on changing the air filter utter PITA.
The air intake hose in my current 96 Griff lasted 24 years before it was starting to break.

pingu393

10,661 posts

231 months

Yesterday (23:57)
quotequote all
Flyingakite said:
Do BMWs still have air intake snorkel right at the bottom of the engine,ready to suck water up in a puddle. Great for cold air crap for UK roads.
My M Roadster has this.

I remove the air filter if I need to go through a ford.