Rusty pipes and leaking brake fluid after 3 months?
Rusty pipes and leaking brake fluid after 3 months?
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m1spw

Original Poster:

5,999 posts

248 months

Sunday 18th December 2005
quotequote all
Ok, I'm pretty sure this isn't normal, but I'll ask you guys what to do. I was giving my bike a check over yesterday and fitting my new number plate, and I noticed two "odd" things then cleaning it. The first is under my bike, and I think the exhaust pipe has gone rusty - should this have happened after just 3 and a bit months and only 650 miles?

The second is more worrying. The brake line going to my rear brake seems to not only be restricted and at odd angles because of the clips holding it on, I think its leaking.

Heres a couple of pics:

Picture 1:

I'm guessing because of the little screw nut thingy this is the enhaust pipe (why does it need a screw on it?), its right at the bottom of my bike but should it really be this rusty having been new in August, and only ridden 650 miles?

Picture 2:

This hose goes to my rear disk brake. As you can see, both clips in the picture are causing the like to kink and have caused it to be "squashed", but what worries me most is if you look carefully in front of the first clip there is some liquid - this is brake fluid. Thisd can't be good. I still have enough fluid accurding to my little gauges. Can I sort this out my just straightening the clips and flattening the brake line, or should I take it back to the dealership to have it checked over?

Bloody Italian bikes, falling apart and nothing working properly...

>> Edited by m1spw on Sunday 18th December 21:43

GreenV8S

30,999 posts

307 months

Sunday 18th December 2005
quotequote all
The top pipe looks like an exhaust pipe, it is quite normal for exhaust pipes to corrode like this. I take your word for it that the lower picture shows the brake lines. Any leak from the brake hydraulics is potentially serious and should be corrected. Brake fluid is highly flamable, and corrosive, and of course there's the risk of running out of brake fluid or even suffering a catastrophic brake failure if the hose/union lets go completely.

m1spw

Original Poster:

5,999 posts

248 months

Sunday 18th December 2005
quotequote all
GreenV8S said:
I take your word for it that the lower picture shows the brake lines.

Defo the brake line, you can follow it on this pic:


From the rest of what you said, this doesnt sound good

BliarOut

72,863 posts

262 months

Sunday 18th December 2005
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Brakes, back to the dealer pronto unless you want to get hurt, the exhaust is normal.

dern

14,055 posts

302 months

Sunday 18th December 2005
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m1spw said:
The first is under my bike, and I think the exhaust pipe has gone rusty - should this have happened after just 3 and a bit months and only 650 miles?
Do you commute to the isle of wight... from southampton?

Stu 9-5

382 posts

257 months

Monday 19th December 2005
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The corrosion of the exhaust is completely normal, it's mild steel covered with a thin layer of cheap paint which lifts off within weeks of purchase. If it's really bothering you, you can remove the exhaust and respray it with some PJ1 fast black but it's hardly worth it, you can get an aftermarket exhaust in stainless for about £80, this will get you a bit more 'performance' too.

Seeing as your brake fluid reservoir level appears to be normal, the fluid leak could easily be 2 stroke oil or fuel that has dripped onto the brake line when you've refilled/overfilled.

My advice is to clean the area with a good quality degreaser and monitor it for any future signs. If you want to be really meiculous - it might be worth removing the P Clip and having a look at the condition of the hose but they're pretty tough and work under high pressures so if it was pierced there would be more evidence of leakage than in the photo. (And a definite drop at the reservoir)

m1spw

Original Poster:

5,999 posts

248 months

Monday 19th December 2005
quotequote all
dern said:
Do you commute to the isle of wight... from southampton?



I'll go out this afternon and clean off the brake fluid then take it out for a short ride and see if it happens again. If it does, its a 35 minute ride to the dealer

dern

14,055 posts

302 months

Monday 19th December 2005
quotequote all
m1spw said:
dern said:
Do you commute to the isle of wight... from southampton?

...through the sea. I've never seen anything rust as quickly as that.

m1spw

Original Poster:

5,999 posts

248 months

Monday 19th December 2005
quotequote all
dern said:
m1spw said:
dern said:
Do you commute to the isle of wight... from southampton?

...through the sea. I've never seen anything rust as quickly as that.

Ah, ok. Sorry, wasn't sure what you were referring to. No I don't go through the sea, I don't even live near the sea. I have gone through a couple of inches of water once, and its got a bit wet a couple of times but apart from that its been stored inside a garage all the time. I was really surprised as I was expecting it to discolour (which its started doing), but I really didn't expect it to rust at all, let alone within a couple of months!

Mad Dave

7,158 posts

286 months

Monday 19th December 2005
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m1spw said:
dern said:
Do you commute to the isle of wight... from southampton?



its a 35 minute ride to the dealer


This is a 50cc yeah? So presumably the dealer is two miles away?

re Brakes - take the P clip off, check the hose underneath and maybe reshape the P clip to stop it kinking the brake line quite so much.

m1spw

Original Poster:

5,999 posts

248 months

Monday 19th December 2005
quotequote all
Mad Dave said:
This is a 50cc yeah? So presumably the dealer is two miles away?

Nearer to 1 mile actually...

Mad Dave said:
re Brakes - take the P clip off, check the hose underneath and maybe reshape the P clip to stop it kinking the brake line quite so much.

I'll try that.

dern

14,055 posts

302 months

Monday 19th December 2005
quotequote all
m1spw said:
Ah, ok. Sorry, wasn't sure what you were referring to. No I don't go through the sea, I don't even live near the sea. I have gone through a couple of inches of water once, and its got a bit wet a couple of times but apart from that its been stored inside a garage all the time. I was really surprised as I was expecting it to discolour (which its started doing), but I really didn't expect it to rust at all, let alone within a couple of months!
If that's happened from new I'd be pretty pissed off I think... especially if it's visible. If it's hidden then it's not the end of the world although I have to say that that's a hell of a lot of corrosion for 3 months from new and I'd wonder how long it's going last.

m1spw

Original Poster:

5,999 posts

248 months

Monday 19th December 2005
quotequote all
dern said:
If that's happened from new I'd be pretty pissed off I think... especially if it's visible. If it's hidden then it's not the end of the world although I have to say that that's a hell of a lot of corrosion for 3 months from new and I'd wonder how long it's going last.

Yup, it was brand new when I got it on the 26th of August. Its under the bike so you can't see it unless you are lying on the floor or bending over looking at the bottom of the exhaust. Its got a 3 year warranty so I'm not too worried about it.

Pigeon

18,535 posts

269 months

Tuesday 20th December 2005
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Stu 9-5 said:
The corrosion of the exhaust is completely normal, it's mild steel covered with a thin layer of cheap paint which lifts off within weeks of purchase.

Yes, I am inclined to agree with this rather than with dern's view. Since it was painted, not chromed, it's only to be expected. The painted exhaust I put on my MZ went like this over a similar timescale and then stayed like it; a year on it's still the same and in no danger of going through.
Stu 9-5 said:
Seeing as your brake fluid reservoir level appears to be normal, the fluid leak could easily be 2 stroke oil or fuel that has dripped onto the brake line when you've refilled/overfilled.

Those three fluids both smell and feel distinctively different, so it's the work of moments to tell which it is.

Having determined that it's brake fluid I'd replace the hose straight away. Never with brakes - if they're going to fail they'll fail when you really need them, because that's when there's most strain on the system... New hose, and realign those P clips so the hose runs straight even if you find it is spilt fuel/oil.

m1spw

Original Poster:

5,999 posts

248 months

Tuesday 20th December 2005
quotequote all
Pigeon said:
Having determined that it's brake fluid I'd replace the hose straight away. Never with brakes - if they're going to fail they'll fail when you really need them, because that's when there's most strain on the system... New hose, and realign those P clips so the hose runs straight even if you find it is spilt fuel/oil.

I cleaned up the pipes and straightened it out as much as I could be moving the P clips around.

Thanks for all your help guys.

dern

14,055 posts

302 months

Tuesday 20th December 2005
quotequote all
Pigeon said:
Yes, I am inclined to agree with this rather than with dern's view.
...I'd go with the people who have more experience of this sort of thing than me

You can't really go too far wrong with your warranty anyway as you've said.