Removing the AFM
Removing the AFM
Author
Discussion

lesliehedley

Original Poster:

255 posts

289 months

Sunday 15th October 2006
quotequote all
After recently having an Emerald ECU fitted I decided to remove the AFM as it seemed to be restricting the air flow. So I replaced this:



with this:


But when I start the car the induction pipework seems to be resonating. The best way I can describe it is if you run a wet finger round the top of a crystal glass you get a clear high pitched note. The induction side seems to be producing a similar note. Has anyone any idea how I can get rid of this? I don't want to introduce a corrugated pipe as that produces turbulence in the air flow. Is it a simple matter of changing the length of the induction pipe? TIA

Ye Olde Wecg

76 posts

239 months

Monday 16th October 2006
quotequote all
I have to confess straight away that I don't recognise what you have fitted or how it works as a replacement for the AFM but, looking at the 'after' photo, the air filter doesn't seem to be sitting correctly on the back plate, could the noise be air whistling through here?
If it is the pipework resonating, does it go away if you hold it?

Do tell us what you have fitted, it certainly looks interesting!

leorest

2,346 posts

268 months

Monday 16th October 2006
quotequote all
Can you do away with the elbow and fit the filter(#) directly to the plenum intake? Much less to flop about as the vicker said...

(#)is the black tube, where the AFM was, just a joint to fix the pipes together? IIRC Emerald doesn't meassure air flow and only uses the TPS. I guess there must be an air temp sensor somewhere? If you fancy starting another thread and telling us all about the Emarald install story I'm all ears

Leo

brummiewedge

5,284 posts

250 months

Monday 16th October 2006
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I had this noise and it was the air bypass valve, i took it out and cleaned it and it went quiet, dont ask me why though! I assume you have got rid of the stepper motor now?

chassis 33

6,194 posts

311 months

Monday 16th October 2006
quotequote all
Could the MAP sensor be leaking, from the orange gunge sealant?? From the sounds of things it could be an air leak almost anywhere.

Regard
Iain

rev-erend

21,619 posts

313 months

Monday 16th October 2006
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Leslie

I think to should give Dave Walker a call at Emerald ..

My guess is that it's just the inlet pulse travelling along the pipe and then hitting the plate on the end of the filter and then travelling back along the pipe and is a good thing but is the car running well aside from that.

adam quantrill

11,679 posts

271 months

Monday 16th October 2006
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To me it sounds like you have achieved a supercharger sound - without the expense of actually fitting one!

jchase

572 posts

288 months

Monday 16th October 2006
quotequote all
So, I take it your emerald setup didn't use the air temperature sensor in the AFM then ?

The AFM contains a damping chamber, so it should reduce any intake resonance. I'm doing a similar thing on the 390 using megasquirt with a 250kPa map sensor but using the AFM air temperature sensor, that way I can swap back if the 'squirt blows up.

FYI if you change the intake at all you'll change the top end Volumetric Efficiency, and will need a remap or you may run dangerously lean, so I'd keep it where it is if I were in your shoes. (This is one drawback of not using an AFM - so I am told).

Incidentally, do you know what duty cycle your injectors are running at full throttle?

-Jim

lesliehedley

Original Poster:

255 posts

289 months

Monday 16th October 2006
quotequote all
OK. To answer your questions in order, I didn't want to shorten the length of the tube by mounting the filter directly in line with the plenum because I seem to remember reading on this forum something by Mark Adams that suggested that you lose torque if you remove the afm and shorten the pipe, although I may have got that wrong. The black tube is just a metal pipe (blue anodised aluminium actually) to link the silicon pipes together. The air temperature sensor is on the plenum, it's the thing with the orange sealant around it. I don't think it's an air leak. It's just like the sound a glass makes when it resonates, not a whistle like an air leak. I intend to have the re-map done later this week. The engine hasn't been fully mapped yet as it turned out the clutch was slipping when the last remap was tried. It goes in on Wednesday for the clutch to be done. I'd like to get this sorted before then so that I don't need another re-map once I find a solution.

GreenV8S

31,017 posts

313 months

Tuesday 17th October 2006
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If it's vibration, you may be able to tell where it is by touching various parts and seeing whether the damping from your hands affects the sound?

trackcar

6,453 posts

255 months

Tuesday 17th October 2006
quotequote all
The noise you're hearing is a resonance through the idle air bleed screw .. presumably they've/you've opened the screw and used less idle advance to help the idle stabilisation of the emerald ignition timing.

You might be able to sort it by closing the screw back down and either opening up the throttle on the threaded insert its lever rests on or by drilling a small air bleed hole throught the butterfly itself .. or running less total idle airflow and bring the idle ignition advance up a bit to get the tickover back.

lesliehedley

Original Poster:

255 posts

289 months

Wednesday 18th October 2006
quotequote all
Well, trackcar has hit the nail on the head again. I was sceptical that such a loud noise (I could hear it above the exhaust at all revs.)could be produced from such a small by-pass channel. But, I turned the idle screw in one turn and the noise miraculously disappeared. It wouldn't tick over at that setting, but it shouldn't take much adjustment to get it right. It went in to get the new clutch fitted today and a re-map when that's done. So we shall see what it's like when it's finished. Thanks, trackcar you really know your stuff.

rev-erend

21,619 posts

313 months

Wednesday 18th October 2006
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And so he should .. he is an Emerald expert..bow

dickymint

29,078 posts

287 months

Thursday 19th October 2006
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trackcar said:
The noise you're hearing is a resonance through the idle air bleed screw .. presumably they've/you've opened the screw and used less idle advance to help the idle stabilisation of the emerald ignition timing.

You might be able to sort it by closing the screw back down and either opening up the throttle on the threaded insert its lever rests on or by drilling a small air bleed hole throught the butterfly itself .. or running less total idle airflow and bring the idle ignition advance up a bit to get the tickover back.


Hands up if you think Trackcar should be at BBWFwavey

Would be great if you could show us your wares Track.

trackcar

6,453 posts

255 months

Thursday 19th October 2006
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I could bring my turbo diesel tasmin hehe

rev-erend

21,619 posts

313 months

Thursday 19th October 2006
quotequote all
trackcar said:
I could bring my turbo diesel tasmin hehe


Does it / will it run Emerald ..

dickymint

29,078 posts

287 months

Thursday 19th October 2006
quotequote all
trackcar said:
I could bring my turbo diesel tasmin hehe


Well it would save you having to park around the back with the naughty boys and walking through the stingieshehe

trackcar

6,453 posts

255 months

Thursday 19th October 2006
quotequote all
rev-erend said:
trackcar said:
I could bring my turbo diesel tasmin hehe


Does it / will it run Emerald ..


no .. but it doesn't have an airflow meter

TVRleigh

6,553 posts

242 months

Wednesday 1st November 2006
quotequote all
A side question,

Where did you get the Hose from PC to AFM, and are there any benifits / drawbacks. to the corrigated ones?

350zwelgje

1,820 posts

290 months

Wednesday 1st November 2006
quotequote all
ACT does them in silicon.
And the more smooth the inside (like not corrugated) the better, as turbulence in the airstream in general is not good. For example the RV8 has a plenum to 'unturbulence' the incoming airflow as much as possible.

Rob

Edited by 350zwelgje on Thursday 2nd November 20:58