electric/hydraulic handbrake

electric/hydraulic handbrake

Author
Discussion

jimmystratos

Original Poster:

2,133 posts

233 months

Friday 5th January 2007
quotequote all
There isn't really room for a vertical hydraulic handbrake in my car, unless you put it in the navigator's footwell; and my elbow goes where the navigator's chest is if I try to use the normal handbrake lever. I'm trying to invent an alternative electrical system instead.
The idea is an ordinary mastercylinder actuated by a solenoid at the push of a strategically placed button. The cylinder & solenoid can be mounted on a frame which can sit out of the way. What sort of solenoid will I need? - pitch will have to be about a cm, but what sort of force - my guesstimation is 20kg, based on a 2kg pull by me on a lever with a 10:1 ratio = Does that sound a reasonable figure for what we do with our handbrakes?. Would a starter motor solenoid be strong enough? The ones for door locks presumably too weak. ?This might do?[url]www.mechetronics.co.uk/pdfs/GA5050[/url]
Any thoughts from the brains trust?

How does a Mercedes parking brake work? I've had a suggestion that I could midify one.

wildoliver

8,803 posts

217 months

Friday 5th January 2007
quotequote all
From memory the mercs are mechanical, dont know if the modern ones are electric, but the new renault ones fitted to espace etc are 100% electrical as you can hear them operating.

Avocet

800 posts

256 months

Friday 5th January 2007
quotequote all
I doubt a solenoid would work. Typically their force increases with travel so it's at a maximum when they're fully "shut" but it drops off dramatically as they are drawn out. I guess you might have to pull on the lever with a force equivalent to 20kg or so to make the wheels lock and the lever has a leverage ratio of maybe 4 or 5 to 1 so let's say 100kgf down the cable(s). Obviously, you can reduce this force in a hydraulic setup by changing the bore of the master cylinder but only at the expense of increased stroke. Solenoids have pretty lousy strokes.

Some current Jags have electric handbrakes and don't know how they work but I guess it's a linear actuator. You could try RS components for one but they're not cheap. In any case, I don't know how quickly they can engage. They might not be much use for handbrake turns!

Remember handbrakes must be "maintained on by purely mechanical means" as far as the law is concerned.

steve_d

13,759 posts

259 months

Saturday 6th January 2007
quotequote all
Avocet said:
......Remember handbrakes must be "maintained on by purely mechanical means" as far as the law is concerned.


This means a solenoid would have to pull the brake off. Unless you made it such that the mechanism went 'over centre' the solenoid would be continually holding the brake off until it had a loss of power.
In order to prove the validity of your installation to the SVA or MOT inspector I would go find an electric version from a scrap car.

Steve

GreenV8S

30,252 posts

285 months

Saturday 6th January 2007
quotequote all
I assume this is no intended to be road legal? I'd have thought some creative positioning of the handbrake lever would be an easier approach to take, alternatively if it's just as a handling aid have you thought of a line lock on the front circuit, or a foot operated handbrake M/C?

jimmystratos

Original Poster:

2,133 posts

233 months

Saturday 6th January 2007
quotequote all
I am still keeping the cable operated parking brake, so no MOT problems. There isn't room to use it while driving though.
There is very little room in a Stratos for anything! so alternative levers are difficult and there's absolutely no room for another pedal. The Group IV factory cars had a horizontal lever pivoting on the steering column and acting via a cable onto the balance bar - I've thought about this, but the thought of doing a four wheel lockup instead of a rear one doesn't appeal, so I thought I'd look at other solutions.
Does anybody know if these renault/jag electric parking brakes work via the hydralics, or direct mechanically?


Edited by jimmystratos on Saturday 6th January 14:41

Max Attacker

68 posts

219 months

Saturday 6th January 2007
quotequote all
Look at a Focus C Max, think there is an electric mech driving the handbrake cables but it is worm set up to remain legal and I doubt it acts quickly enough

Avocet

800 posts

256 months

Tuesday 9th January 2007
quotequote all
I haven't seen an "electric" handbrake installation but I very much doubt they would act on the hydraulics - it's illegal!

Have you considered an "umbrella" handbrake?

jimmystratos

Original Poster:

2,133 posts

233 months

Wednesday 10th January 2007
quotequote all
Avocet said:

Have you considered an "umbrella" handbrake?

No. but I will now!

Jwb

332 posts

239 months

Thursday 11th January 2007
quotequote all
Jag handbrakes are electric. On the rear "axle" is a motor that pulls the cables. As far as I know you cant pull HBT`s with this set up.

Avocet

800 posts

256 months

Tuesday 23rd January 2007
quotequote all
If you're still stuck, try trawling around for a company that does disabled vehicle conversions. I was looking for an electronic clutch conversion for my father in law the other day and came across one that did electric handbrake conversions but I can't remember who it was now!