Foxing Vectra X25XE V6 misfire issue

Foxing Vectra X25XE V6 misfire issue

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Discussion

ridds

Original Poster:

8,230 posts

245 months

Wednesday 21st February 2007
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So, my friends V6 Vectra has developed a misfire.

Easy I thought, checked the leads and they were shot, checked the plugs and they were flashing over, probably due to the leads. Changed them, no joy. Bit of t'internet searching turned up DIS or coil pack issues, changed that. Still misfiring.

Now changed the crank, cam and Lambda on the misfiring A bank and it's still misfiring.

Have read the fault codes and that lead us to the Rear Lambda sensor as it wasn't switching.

Have carried out a comp test on all cylinders and all seem ok B bank 175 +-5 PSI, A bank 190 +-5 PSI. No water in oil or oil in coolant, levels stable and have been for a long time.

So after all that work, a few quid and a bit of head scratching were foxed as to where to go next.

Symptoms are, misfire on A bank (near bulkhead) B bank is spot on. Misfire is 90% of the time, mainly under load, when unloaded, cruise idle etc it seems ok. To me it screams spark issue but have checked them and they seem ok. It did manage to burn out one of the standard plugs when we tried those so it's back on the Iridium ones. Hich I though was a tad stange, would suggest bad spark timing and hence detonation or a lean mix.

Engine has, enlarged throttle body, blended intake crossover, uprated cams and a freeflow exhaust system including cat.

To me, the next port of call was cam timing but I thought I'd see if there was any experience of this on here.

ridds

Original Poster:

8,230 posts

245 months

Friday 8th August 2008
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bumpy bump!

thong

414 posts

233 months

Friday 8th August 2008
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inlet manifold gasket leak,or air leak somewhere else on the plenum.

ridds

Original Poster:

8,230 posts

245 months

Wednesday 13th August 2008
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Nope, only happens at high load i.e. throttle wide open so a small air leak would make no difference.

rev-erend

21,428 posts

285 months

Wednesday 13th August 2008
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Back to basics..

When did it start happening.

Was it running well at one point, then something changed (service, upgraded part added.. etc) ?

Or did it gradually deteriorate.. ?

Pigeon

18,535 posts

247 months

Thursday 14th August 2008
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It's been like this for over a year and a half now then?

ridds

Original Poster:

8,230 posts

245 months

Friday 15th August 2008
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Yep, it's a nightmare.

As it's not my car I only get secondhand information about what happens and this is from someone who's not a engineer.

From what I can remember it just started happening. I went through the usual problems, leads were shot so changed those, put a new coil pack on etc etc and tried lots of other things but nothing has ever fixed the crap firing in Cylinder 1.

All I can think that would cause it would be a lack of dynamic compression giving an over rich condition or a spark that is only weak on cylinder 1. If that's possible.

The only other indication I've seen is that it's due to the lightened flywheel that's fitted. The crank signal isn't taken from the flywheel though so I fail to see how this could cause it.

xtruss

185 posts

213 months

Saturday 16th August 2008
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I had excactly the same issue. Vauxhall garage changed cam sensors no joy, then crank sensor, still no joy. They replaced the ht leads at a massive cost. Still no joy. Took it to an indy auto electical who cleaned all the oil / gunge from the top of the rocker box that the leads were lying in, and problem went away.

stevieturbo

17,275 posts

248 months

Saturday 16th August 2008
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Does it have stupid flappy things inside the intake manifold ? to alter port shape/length ?
Or is it a straightforward open intake ?

Steve_D

13,751 posts

259 months

Saturday 16th August 2008
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All of the talk is around spark and spark timing but no mention of injectors. Not even a quick run around to see if any of the connections are corroded.

Have you changed or swapped the injectors bank to bank to see if you can move the misfire.

Steve

Daveuk9xx

44 posts

191 months

Sunday 17th August 2008
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ridds said:
Have carried out a comp test on all cylinders and all seem ok B bank 175 +-5 PSI, A bank 190 +-5 PSI. No water in oil or oil in coolant, levels stable and have been for a long time.

Engine has, enlarged throttle body, blended intake crossover, uprated cams and a freeflow exhaust system including cat.

To me, the next port of call was cam timing but I thought I'd see if there was any experience of this on here.
The clues are all there in your information. The difference in cranking pressure between banks is too large to be accounted for by manufacturing tolerances in any part of the engine. The chances of one entire bank wearing more than another to that extent but each cylinder on each bank being the same are negligible. The only cause can be cam timing. The cam/cams on the A bank are advanced relative to those on the B Bank by perhaps one tooth. Which bank is correct, if either, I obviously can't say for certain but 190 psi is what I'd expect a modern high comp engine to put out and 175 is low so the B bank is looking like the wrong one. They may well both be wrong.

This is causing some sort of cam sensor conflict, either between banks or between the cam and crank sensors. I have no idea how this particular engine is set up but I can go by general principles. Check the cam timing, check the location of the sensor trigger on each cam. There is no guarantee with aftermarket cams that they will be ground to time in correctly without using adjustable pulleys. They could be miles out on the standard pulleys so don't go just by the standard timing marks. This is a dial gauge and degree wheel job.

Once all the lobe timings and sensor triggers are in the right places with respect to each other I think your cranking pressures will equalise and your misfire will go away.

Dave Baker
Puma Race Engines

Steve_D

13,751 posts

259 months

Sunday 17th August 2008
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Daveuk9xx said:
.....Said cam timing has slipped.......
Well spotted. The slipped cam has changed the Dynamic Compression Ratio.

Steve

ridds

Original Poster:

8,230 posts

245 months

Tuesday 19th August 2008
quotequote all
That's what I thought oringally as well.

However, the low compression is on the wrong bank to the affected cylinder.

It's only one cylinder that is suffering and not an entire bank.

The cam belt has been changed since that first post, literally 2 weeks ago now and the misfire is still present.

stevesingo

4,859 posts

223 months

Tuesday 19th August 2008
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If one of the heads have been skimmed then that will affect the cam timing on that head.

Steve

Steve_D

13,751 posts

259 months

Wednesday 20th August 2008
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My comment about injectors remains unanswered.

Steve

ridds

Original Poster:

8,230 posts

245 months

Wednesday 20th August 2008
quotequote all
Steve_D said:
My comment about injectors remains unanswered.

Steve
Sorry Steve yeah just seen that.

I did move injector 1 to cylinder 2 (first one on the opposite bank) and the problem didn't move. Checked all the connections too. They are an absolute bugger to fit on that thing. My V8 AJP rail is easier to refit! laugh

xtruss

185 posts

213 months

Sunday 7th September 2008
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He is on about a £300 per week wage take home which is a 20k job before deductions. Nothing wrong with that.

ridds

Original Poster:

8,230 posts

245 months

Tuesday 9th September 2008
quotequote all
xtruss said:
He is on about a £300 per week wage take home which is a 20k job before deductions. Nothing wrong with that.
scratchchin

Lost me there......