Water Woe
Water Woe
Author
Discussion

julian64

Original Poster:

14,325 posts

284 months

Saturday 28th July 2007
quotequote all
Need a little collective help.

My water gauge is getting unreliable, and I need some advice about repair replacement.

The water gauge is going from 100 to the stop at about 115 slowly while driving giving the impression the car is about to overheat.

However with the laptop, the temp is held firmly at 88 - 94 even while standing still in my garage with no airflow. Airtemp reads 39-42, so not as if I'm not testing it, plus the car spent this time idling at 1000 rpm with the aircon on.

Furthermore the gauge which always used to read high by about 10deg, now reads variably high stretching from 5 degrees above temp while the car is warming up to over 20 degrees sometimes, so the gauge can no longer be used to judge the true water temp. I have rerouted it once or twice in a vain hope but no joy.

One last problem is that to remove the temp end from the pipe near the radiator will likely bust it cos of the rust.

So, being that I want to keep my car as original as possible, the options seem to be:

1) Trying to fix the capillary gauge,
1) Getting a replacement gauge for cairbont, or TVR power if they still do them.
2) Replacing the capillary part of the gauge with an electric version. Although the problem here is that the oil pressure part is working fine.

Anyone got any bright ideas? No LCD suggestions please

satman

2,455 posts

276 months

Saturday 28th July 2007
quotequote all
Julian...give me a call plz..have some info for you regarding this...have mailed you with my number

ridds

8,372 posts

274 months

Saturday 28th July 2007
quotequote all
imho if it's moving that much it's buggered. More than likely got air in it (think they use wax don't they?)

Anyways, used a goiod few dosings of "Plus Gas" over the space of a few days on the sender end and remove the coolant pipe nearest it. if you use a large screwdriver or similar implement you can gently put pressure on it from the inside to help free it.

Once out, just send it away to be repaired.

jbvipercerb

246 posts

250 months

Saturday 28th July 2007
quotequote all
Have you checked where the pipe from the "sender" to the guage runs? If its come loose and is close to the exhaust it will show false high readings, getting worse the hotter the exhaust is.
I thought these guages were a sealed system so the worked (ok maybe not very accurate) or don't work.

jbvipercerb

246 posts

250 months

Saturday 28th July 2007
quotequote all
Forgot to say Speedy Cables can repair origional capillary guages they have a website.

julian64

Original Poster:

14,325 posts

284 months

Saturday 28th July 2007
quotequote all
Think speedy cables on monday is a good idea.


On a completely unrelated note, anyone know how to clear the stored logs on water temp etc on the software?

jbvipercerb

246 posts

250 months

Saturday 28th July 2007
quotequote all
On the main diagnostic page top line there is a heading ECU tools click that and a list will drop down, I'm sure one of these is clear or reset fault codes.

julian64

Original Poster:

14,325 posts

284 months

Saturday 28th July 2007
quotequote all
Not fault codes. The logs of how many times the cars beens at what temperatures etc

cerbielee

344 posts

236 months

Sunday 29th July 2007
quotequote all
I have this too! will be watching with interest!scratchchin

jonbarrett

800 posts

232 months

Sunday 29th July 2007
quotequote all
Replaced my gauge today. Fidly but not that difficult. Regarding removing the sender, mine was also covered in rust. However, the nut is not steel so it actually unscrewed easily. I cut the capillary tube and put a socket on the nut (16mm I think).

I recommend jacking the front of the car to get better access to the sender. You have to tighten the new sender with an openended spanned because of the capillary tube. Slow, one flat at a time, but easy.

If you have any other questions, just ask.

julian64

Original Poster:

14,325 posts

284 months

Sunday 29th July 2007
quotequote all
jonbarrett said:
Replaced my gauge today. Fidly but not that difficult. Regarding removing the sender, mine was also covered in rust. However, the nut is not steel so it actually unscrewed easily. I cut the capillary tube and put a socket on the nut (16mm I think).

I recommend jacking the front of the car to get better access to the sender. You have to tighten the new sender with an openended spanned because of the capillary tube. Slow, one flat at a time, but easy.

If you have any other questions, just ask.
How much did the new one cost and from whom?

AlVal

1,891 posts

294 months

Sunday 29th July 2007
quotequote all
the originals are made by caerbont, right?

jonbarrett

800 posts

232 months

Sunday 29th July 2007
quotequote all
Luckily, I got it on ebay. I'm sending to old one to be repaired at Speedy Cables.

julian64

Original Poster:

14,325 posts

284 months

Monday 30th July 2007
quotequote all
Well, interestingly, been on the phone to cairbont and speedycable this afternoon.

The water temp is an ether filled tube which expands when hot to show a higher temperature. The only sign of failure of the dial is therefore a loss of ether and a lack of pressure.

Hence a failure of the cappilary tube would present as a gradual loss of temperature indicated compared to the actual temp.

The fact mine is reading high all the time, even unlinearly high is apparently a sign that the cable is simply overheating, but perfectly functioning. Hence they don't consider it needs a refurb confused

Anyone know where to by adhesive silver insulating tape??

jbvipercerb

246 posts

250 months

Monday 30th July 2007
quotequote all
The only thing I can think of thats hotter than the water is the exhaust, so the tube must be running close to it?? Maybe its close at the front, where it crosses the engine to the driver side, infront of the manifold?
Other than that aluminium tape is availiable at you're local B&Q!smile

jonbarrett

800 posts

232 months

Monday 30th July 2007
quotequote all
I thought the temperature sender was a thermocouple but I've just cut the old pipe and there is a tiny bore that I assume takes the ether. Interesting!

Mine was cable tied to the water rail, not that far from the exhaust.

I'm sure mine failed with a cracked tube near the sender.

TT Tim

4,168 posts

277 months

Monday 30th July 2007
quotequote all
julian64 said:
...On a completely unrelated note, anyone know how to clear the stored logs on water temp etc on the software?
Interesting, I didn't know that there was a Log file, how do I access it? Do I need v.2 of the software?

Tim

Billy_rfc

587 posts

285 months

Monday 30th July 2007
quotequote all
jbvipercerb said:
The only thing I can think of thats hotter than the water is the exhaust, so the tube must be running close to it?? Maybe its close at the front, where it crosses the engine to the driver side, infront of the manifold?
Other than that aluminium tape is availiable at you're local B&Q!smile
The tube runs from the front near side of the car across to the drivers side and then runs right past the exhaust manifolds and up into the bulkhead. TVR positioned the tube on the outside of the chassis tube but it dont get much protection really.

julian64

Original Poster:

14,325 posts

284 months

Monday 30th July 2007
quotequote all
Billy_rfc said:
jbvipercerb said:
The only thing I can think of thats hotter than the water is the exhaust, so the tube must be running close to it?? Maybe its close at the front, where it crosses the engine to the driver side, infront of the manifold?
Other than that aluminium tape is availiable at you're local B&Q!smile
The tube runs from the front near side of the car across to the drivers side and then runs right past the exhaust manifolds and up into the bulkhead. TVR positioned the tube on the outside of the chassis tube but it dont get much protection really.
Can we have a round robin of where people lay their cables to get them as far away as possible?

julian64

Original Poster:

14,325 posts

284 months

Monday 30th July 2007
quotequote all
TT Tim said:
julian64 said:
...On a completely unrelated note, anyone know how to clear the stored logs on water temp etc on the software?
Interesting, I didn't know that there was a Log file, how do I access it? Do I need v.2 of the software?

Tim
Yep only on the version two software.

Quite an eye opener really. How many times your car has overheated, max revs etc in its life presumably as I've never found a way of zeroing it.

Would be a good thing to check on a car you are purchasing.