Sylva Phoenix: Front suspension: Lower links-->Ford?
Sylva Phoenix: Front suspension: Lower links-->Ford?
Author
Discussion

Comadis

Original Poster:

1,731 posts

247 months

Wednesday 9th January 2008
quotequote all
hi. the lower links from a sylva phoenix (with inboard coilvers) are from an escort or sierra? i ask becaus on pictures both look the same, but it seams that they are differnt on some measurments.

Sam_68

9,939 posts

269 months

Wednesday 9th January 2008
quotequote all
I don't know if they have been changed on later cars, but my early build manual says:
"Your chassis comes ready fitted with the top rocker arm. The standard Escort track control arms are braced with a compression strut supplied in the kit..."

Comadis

Original Poster:

1,731 posts

247 months

Wednesday 9th January 2008
quotequote all
thanx for the info. this will help me. mine was built in 1991. yours?

such ones?


http://cgi.ebay.de/ws/eBayISAPI.dll?ViewItem&i...


Edited by Comadis on Wednesday 9th January 23:59


Edited by Comadis on Thursday 10th January 00:04

Sam_68

9,939 posts

269 months

Thursday 10th January 2008
quotequote all
Mine was built 1989, but the build manual was earlier.

Also, mine is a Phoenix/Mk. IV Clubmans, which has Chevette uprights and outboard suspension, with tubular lower wishbones, rather than the rocker-arm set-up.

Comadis

Original Poster:

1,731 posts

247 months

Sunday 13th January 2008
quotequote all
spoke with sylva..and interstingwiese my phoenix has a stryker chassis underneath. these chassis´ use ford escort lower links.

Hybrids

842 posts

267 months

Sunday 13th January 2008
quotequote all
I have the same set up as Sam 68,
I'm pretty sure the Sylva's with inboard suspension use the earlier Escort Mk1&2 (& Capri) lower arm.
The link you have posted is the FWD Escort arms

Comadis

Original Poster:

1,731 posts

247 months

Sunday 13th January 2008
quotequote all
yep...my mistake...the link shows the FWD arms...but the style is similar. phoenix with inboard suspension and "phoenix" chassis seam not to use escort parts. the lower links are sylva-made wishbones (round tubes). this concept is also used at the fisher-fury cars.

Comadis

Original Poster:

1,731 posts

247 months

Saturday 22nd March 2008
quotequote all
bought some rosejointed tca´s from rallydesign.

interestingwise the fixing bolt of the rosejoint is much bigger than the one sylva uses.

the sylva bolt from tca to chassis is something about 10mm, the original ford is a 14mm one.

so sylva used ford-tca´s with a differnt rubber-bush on the chassis side?




Sam_68

9,939 posts

269 months

Sunday 23rd March 2008
quotequote all
Is the standard (non-Rose jointed) Ford bolt 14mm, though, or has it been increased in size on the Rose jointed item for strength?

Bear in mind that most people will be buying Rose-jointed TCA's for competition use, and most people competing in Escorts will be rallying, where the suspension will take a much greater hammering than road or circuit use, so it would make sense for RallyDesign to have beefed up the components accordingly.

A word of warning if you are going on a Rose jointing spree, Comadis... the rear suspension on a live axle Sylva does not work if fully Rose jointed - the rubber bushes are necessary to give enough compliance for the axle to function correctly in roll.

Comadis

Original Poster:

1,731 posts

247 months

Sunday 23rd March 2008
quotequote all
its a 14mm bolt, so i assume this is original ford.

sylva used a 10mm bolt and therefore the rubberbush, pressed into the original tca, must be an aftermarket item.


definately confusing is that the sleeve inside the rubber-bush is 42mm wide (must be the same as ford) but with the rosejoint, incl. spacers i achieve a width of "only" 32mm.


Sam_68

9,939 posts

269 months

Sunday 23rd March 2008
quotequote all
Comadis said:
its a 14mm bolt, so I assume this is original ford.
What makes you think that?

Comadis said:
...therefore the rubber bush must be an aftermarket item.
Why must it?

As previously stated, Rose joints are likely to have been sized to be robust enough for Rally use. It is far more likely that the Rose joint has the non-standard bolt diameter and the rubber bush used by Sylva is the original Ford part. Certainly, the build manual makes no reference to the need for non-standard bushes in the list of build components.

I don't have access to a Mk. 2 Escort for comparison, but I see no reason why Sylva would have wanted to fit a non-standard bush and bolt.

Commadis said:
definately confusing is that the sleeve inside the rubber-bush is 42mm wide (must be the same as ford) but with the rosejoint, incl. spacers i achieve a width of "only" 32mm.
Spacer washers would be favourite. wink

Comadis

Original Poster:

1,731 posts

247 months

Sunday 23rd March 2008
quotequote all
measured wrong: the ford bolt has something around 12,8mm (i think its not metric), also the bolt suplied with the rosejoint has this measurement.

i will check with my ford dealer on tuesday what the correct size must be. but as all the supliers of roesjointed tca´s are advertising these kits as "plug and play" i guess they didnt change any measurements.

i also spoke to some escort-owners who fitted the same kit. they confirmed that the original ford-bolt has the same dimension as the one suplied with the kit.


Sam_68

9,939 posts

269 months

Sunday 23rd March 2008
quotequote all
Comadis said:
the ford bolt has something around 12,8mm (i think its not metric),
It will be 12.7mm (1/2" ) UNF, then.

Edited by Sam_68 on Sunday 23 March 19:53

Comadis

Original Poster:

1,731 posts

247 months

Sunday 23rd March 2008
quotequote all
1/2 inch...yep!!

so the bolt sylva used is something around 10mm, but i guess it will be UNF, too...

Sam_68

9,939 posts

269 months

Sunday 23rd March 2008
quotequote all
To be honest, 1/2" is what I'd have expected to find.

I say again, there is no mention of non-standard bolts or bushes in the Sylva build manual.

Bit of a wild, off the wall suggestion, here, but if this has been bothering you since January, have you thought about maybe asking the man who designed it?

Comadis

Original Poster:

1,731 posts

247 months

Sunday 23rd March 2008
quotequote all
the problem came up a few days ago when i received the new TCA´s.

with the original posting i "only" wanted to investigate which donor parts sylva used...but i never thought to replace the tca´s...until i found the updated version of the adjustable ones on the rallydesign web-page.

today i visited a friend who owns also a sylva phoenix, but with standard (outboard) shocks and sylva-made (square-tube) tca´s.

interestingwise sylva used 1/2 inch bolts there.

when i bought the car i stayed in contact with jeremy from sylva...but after several questions about the chassis, body and rollbar he stopped communicating with me. whatever i asked-->no reply.


Edited by Comadis on Sunday 23 March 20:04

Sam_68

9,939 posts

269 months

Sunday 23rd March 2008
quotequote all
Comadis said:
today i visited a friend who owns also a sylva phoenix, but with standard (outboard) shocks and sylva-made (square-tube) tca´s.

interesting wise sylva used 1/2 inch bolts there.
Yep, that's the model I have, which is why I didn't offer to measure mine for you... completely different upright (Vauxhall Chevette instead of Ford Escort) and fabricated TCS, so not a valid comparison with your car.

Like I said, your best solution is to ring Jeremy Phillips.

Comadis

Original Poster:

1,731 posts

247 months

Monday 24th March 2008
quotequote all
@sam: the bolts cant be 1/2 inch as 12,7mm is: 5/8” UNF

by the way: i found an intersting ebay shop with all kinds of rosejoints, spacers etc...:

http://cgi.ebay.co.uk/5-8-Misalignment-Spacers-PAC...



Edited by Comadis on Monday 24th March 19:18

Sam_68

9,939 posts

269 months

Monday 24th March 2008
quotequote all
Comadis said:
@sam: the bolts cant be 1/2 inch as 12,7mm is: 5/8” UNF
1" = 25.4mm.

25.4/2 = 12.7mm




5/8 = 0.625

0.625 x 25.4 = 15.875mm


Edited by Sam_68 on Monday 24th March 19:41

Comadis

Original Poster:

1,731 posts

247 months

Monday 24th March 2008
quotequote all
so what means the 5/8 refering to the rosejoints?

is it the thread of the rosejoint?