No headlights.
No headlights.
Author
Discussion

BLUETHUNDER

Original Poster:

7,881 posts

290 months

Thursday 24th January 2008
quotequote all
I came home from work this morning and my lights were fine.Switched off and opened the doors to the garage.When i got back in the car i switched the lights to side lights which were fine.then went to headlights,but nothing.I have main beam,and i can hear the control boxes clicking in the back when i switch to the different positions.I have even checked the ribbon cable behind the switch and that was ok.Went in to the boot.The box marked light switching unit looked fine but the box marked dim/dip unit had a burn mark near one of the connectors,with one of the wires broke off.I smelt the box to see if this just happened,but there was no smell coming off of it.I,m wondering if this could have happened a while back,as there looks to have been some work there in the past with a scotch lock in place.Have i found the answer with this dim/dip unit or should i be looking at the light switching unit.I will post some pics later of what i found.Any help would be most appreciated.thumbup

Olly

2,174 posts

314 months

Thursday 24th January 2008
quotequote all
Years ago, the same box on ours had 1 burnt pin & the lights would randomly go out (side lights & full beam were fine). Walldonway ended up replacing the loom & the box under warranty.

I remember seeing threads on here not long after about people just upgrading the pins/plugs to larger ones on the box, as the resistance is too large in the standard (small) ones....

Extra 300 Driver

5,282 posts

276 months

Thursday 24th January 2008
quotequote all
I think this is a common issue. I soldered a wire fom the pin in the box, throigh a hole drilled in the case and connected it, via a bullet connector, to the standard harness. As its been said the standard conectors are just not up to the job.

BLUETHUNDER

Original Poster:

7,881 posts

290 months

Thursday 24th January 2008
quotequote all
Ive uploaded a couple of pics of the dim/dip unit.Sory for the quality of the pics,but as you can see from this one,taken from the top.You can see someone has already messed with it.(note the scotch lock)



Second one is from the side and you can see the burn marks to the casing.Is this typical of what happens?


BLUETHUNDER

Original Poster:

7,881 posts

290 months

Thursday 24th January 2008
quotequote all
The green wire looks like it goes to the female connector on the left of the burnt connector.The wire to the right of it i,m unsure as to where it goes.But thats how the wires were when i pulled the cover back.

southendpier

6,209 posts

259 months

Thursday 24th January 2008
quotequote all
When mine went I got a "new" box, about 50 squids IIRC. Kept the old one just in case.

Olly

2,174 posts

314 months

Thursday 24th January 2008
quotequote all
Looks fairly "normal" to me.

The connector block on the box just isn't up to the job.

Take it apart, remove the connector & replace with a new one. 30mins with a knife & a soldering iron & it should be working again ! smile

BLUETHUNDER

Original Poster:

7,881 posts

290 months

Thursday 24th January 2008
quotequote all
Olly said:
Looks fairly "normal" to me.

The connector block on the box just isn't up to the job.

Take it apart, remove the connector & replace with a new one. 30mins with a knife & a soldering iron & it should be working again ! smile
Thanks for that .I will have a go next week.

Olly

2,174 posts

314 months

Friday 25th January 2008
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Your welcome mate ! biggrin

SimonSparrow

1,599 posts

292 months

Friday 25th January 2008
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There is a lot of current that can go through these, especially if someone has put 100w headlight bulbs in wink

I've re-wired my lights with a direct feed from the battery and relays, so that the TVR wiring just trips the relays now. This combined with new reflectors and PIAA bulbs made a huge difference to the lights, plus the weedy TVR-spec wiring has an easier life now. smile

BLUETHUNDER

Original Poster:

7,881 posts

290 months

Friday 25th January 2008
quotequote all
SimonSparrow said:
There is a lot of current that can go through these, especially if someone has put 100w headlight bulbs in wink

I've re-wired my lights with a direct feed from the battery and relays, so that the TVR wiring just trips the relays now. This combined with new reflectors and PIAA bulbs made a huge difference to the lights, plus the weedy TVR-spec wiring has an easier life now. smile
Ive got xenons on these.But these draw less power than standard bulbs.So i take i just have the same problem that affects all....Crappy component quality.

SimonSparrow

1,599 posts

292 months

Friday 25th January 2008
quotequote all
BLUETHUNDER said:
Ive got xenons on these.But these draw less power than standard bulbs.So i take i just have the same problem that affects all....Crappy component quality.
Amen brother!

BLUETHUNDER

Original Poster:

7,881 posts

290 months

Friday 1st February 2008
quotequote all
Finally got around to fixing the headlight problem.And it was exactly how you lot described.Thanks again for your help.thumbup

Extra 300 Driver

5,282 posts

276 months

Friday 1st February 2008
quotequote all
BLUETHUNDER said:
Finally got around to fixing the headlight problem.And it was exactly how you lot described.Thanks again for your help.thumbup
No problem PH troubleshooting invoice in the post wink

QuiteQuietCerb

995 posts

253 months

Friday 1st February 2008
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I got the same problem yesterday, i will try what you guys adviced hopefully it will be the same fix