Engine evaluation
Engine evaluation
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Howitzer

Original Poster:

2,863 posts

236 months

Friday 15th February 2008
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Hi gents

When I strip my Merc M117 engine, is there anyone or a process used to see if components like the pistons, rods etc can be used for the power levels i'm aiming for?

I know that its revs that stresses rods and I dodn't intend to take the engine above standard revs, but the pistons i'm not sure on.

I'm happy to get all new rods and pistons but as the quality of these parts seems very high on these engines, if new parts aren't needed then i'm all for it.

Also, what are peoples opinions on ceramic coating, i've read a few articles on it but never anyone who has used it with good or bad results?

Dave!

redvictor

3,152 posts

257 months

Sunday 17th February 2008
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Top Fuel Digger said:
Speaking in general terms, ceramic coatings (pistons specifically), doesn't tend to have a downside from what I've seen. It's standard practice on fuel and alky engines now, with a few of the quicker streetcars doing it aswell (Mr. Frost, that's you isn't it?). The coating will help the pistons in the event of severe detonation (you can get away with a lot compared to a standard non-coated piston). I'm not sure of price since mine were from Arias as a custom job.

If you've not sourced a coatings firm, then Balzers may be able to help. I've never dealt with them, but they've had involvement with all sorts upto Bob's AA/FC.

The modern (be it European or American) engines seem to have very strong bottom ends as standard (that's not to say they're great, but they're a very big improvement on a few years ago). As you mentioned, the valvetrain shouldn't have too many problems if the revs are kept around that of stock, though stainless steel valves are good for increased cylinder pressures.

ARP studs or bolts are a good investment IMO - be it for main caps or head fasteners.
The above is all general and not specific to the Merc lump, but still applies in most cases smile
Yes John,i use Calico coated main and big end bearings.It makes them very resistant to scuffing.I'm going to use ceramic coating on the piston skirts this year to try and stop the scuffing that i found on this years strip down...

kestral

2,084 posts

227 months

Sunday 17th February 2008
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Does anyone recommend bead blasting the pistons.

redvictor

3,152 posts

257 months

Sunday 17th February 2008
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Top Fuel Digger said:
kestral said:
Does anyone recommend bead blasting the pistons.
I've not seen any on pistons before, but a few valvetrain folks (Jesel for example) use a similar technique on their rocker arms.

As I understood it, the bead blasting/vibratory surface finishing was to assist in load spread on torsional or shear twist in parts (rockers arms being a prime example, but also rods). Pistons primarily have to fight against heat and mass cylinder pressure, so there's not so much twisting activity.

Andy, does that mean the current pistons are only coated above the rings? Dunk the whole thing in the khaki stuffsmile
the current pistons weren't coated at all.The only reason i'm doing it now is because they rock due to big clearance,shortish rods and the V engine tendency to thrust load the outside of the bore.
Bead blasting pistons skirts is usually done to 1/create pockets for oil retention,but most pistons come with grooves for that reason,and 2/ to give the surface a good key for coating in the old days of coatings.Apparently it's not needed now...

Howitzer

Original Poster:

2,863 posts

236 months

Sunday 17th February 2008
quotequote all
redvictor said:
As you mentioned, the valvetrain shouldn't have too many problems if the revs are kept around that of stock, though stainless steel valves are good for increased cylinder pressures.

ARP studs or bolts are a good investment IMO - be it for main caps or head fasteners.
The above is all general and not specific to the Merc lump, but still applies in most cases smile
Yes John,i use Calico coated main and big end bearings.It makes them very resistant to scuffing.I'm going to use ceramic coating on the piston skirts this year to try and stop the scuffing that i found on this years strip down...
I chose the block due to the 6 bolt mains and it's use in competition before, but information on them is slim i'm finding.

I've never heard of coating the bearings, are they specially prepped bearings for this or do you just send them a standard set as I was just going to use genuine Merc Parts in those areas?

Glad the ceramic coating is common place, will definitely be getting it done then.

Dave!

redvictor

3,152 posts

257 months

Monday 18th February 2008
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Howitzer said:
redvictor said:
As you mentioned, the valvetrain shouldn't have too many problems if the revs are kept around that of stock, though stainless steel valves are good for increased cylinder pressures.

ARP studs or bolts are a good investment IMO - be it for main caps or head fasteners.
The above is all general and not specific to the Merc lump, but still applies in most cases smile
Yes John,i use Calico coated main and big end bearings.It makes them very resistant to scuffing.I'm going to use ceramic coating on the piston skirts this year to try and stop the scuffing that i found on this years strip down...
I chose the block due to the 6 bolt mains and it's use in competition before, but information on them is slim i'm finding.

I've never heard of coating the bearings, are they specially prepped bearings for this or do you just send them a standard set as I was just going to use genuine Merc Parts in those areas?

Glad the ceramic coating is common place, will definitely be getting it done then.

Dave!
you can buy them coated.Remember this is a Chevy engine,you can get anything.I'm sure that Calico coat any bearings.You'd just need to send them to the USA.Try Pete Knight to see if he can firstly get the bearings over there and get them coated,or alternatively if he can get yours done from here.One thing,the coating adds .0005" to the clearance,so you'd need to check if you have under what is recommended for your engine.Crank can be ground min .0005" to compensate....

Howitzer

Original Poster:

2,863 posts

236 months

Monday 18th February 2008
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That's excellent, anything to keep the bottom end in as good a condition as possible.

Cheers for the help guys, much appreciated!

Dave!

liner33

10,861 posts

222 months

Tuesday 19th February 2008
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When i bought one of my old dragbikes the previous owner had teflon coated the pistons which according to him allowed him to run massive nitrous jets and more ignition than i wouldve risked all on pump gas.

When i stripped the engine there wasnt any signs of det on the pistons and they looked in pretty good shape but he had fallen into the old trap of putting 4 x 50hp nitrous jets in while using the smallest nos solenoids you can get which can only flow 60-80hp, so the engine wasnt as stressed as he or i first thought.

Probably easier to spot det on them as well when they are coated I personally didnt bother as i had bought Cosworth's entire stock of pistons so could treat them as consumables

I think most of the pro-stock guys coat their pistons but they also go in for this cyrogenics stuff as well which i am not convinced with