Bloody megasquirt
Author
Discussion

cazzer

Original Poster:

8,883 posts

265 months

Tuesday 26th February 2008
quotequote all
Damned if I can get the thing to read the crank sensor.
Been buggering about with it for months now.
Anyone in the manchester/rochdale area with megasquirt experience want to offer to help to poke it with a stick for me.
I will provide beer, food, possibly pounds.....

GreenV8S

30,956 posts

301 months

Tuesday 26th February 2008
quotequote all
What sort of sensor are you using? Are you getting a signal off the sensor?

rev-erend

21,587 posts

301 months

Tuesday 26th February 2008
quotequote all
Silly question - do you have enough volts when cranking ?

If for example the ems only sees 6 volts that's not good.. it will probably need to see 9 volts.

cazzer

Original Poster:

8,883 posts

265 months

Tuesday 26th February 2008
quotequote all
Good question.
I have an ocilloscope and connected to the sensor on its own and connected to the sensor when the sensor is connected to the ecu both seem to give me identical waveforms and heights.
And it looks to be about 1v peak to peak.
Although that could be my antique occiloscope.

cazzer

Original Poster:

8,883 posts

265 months

Tuesday 26th February 2008
quotequote all
GreenV8S said:
What sort of sensor are you using? Are you getting a signal off the sensor?
all the trigger wheel stuff came from here.
http://trigger-wheels.com/store/index1.html 

Edited by cazzer on Tuesday 26th February 22:49

boosty

107 posts

224 months

Wednesday 27th February 2008
quotequote all
OK, that will be a VR sensor. 1v peak to peak isn't a great deal, what is your cranking speed? Slow speeds are the hardest thing for a sensor to pick up so if it is cold and your battery is low then you may not get a good enough signal to pick up.

In terms of sensor alignment you need it to be within 1mm of the teeth of the wheel and you need to have the wheel centered to 0.25mm of runout as a guide. If you have a scope hooked up you should be able to see the missing tooth and if the wheel is off center then that will show up as a variance in height between the peaks.

Another thing to check is that the sensor is wired up the right way round, if in doubt try swapping the wires over and seeing if it fires up.

cazzer

Original Poster:

8,883 posts

265 months

Wednesday 27th February 2008
quotequote all
boosty said:
OK, that will be a VR sensor. 1v peak to peak isn't a great deal, what is your cranking speed? Slow speeds are the hardest thing for a sensor to pick up so if it is cold and your battery is low then you may not get a good enough signal to pick up.

In terms of sensor alignment you need it to be within 1mm of the teeth of the wheel and you need to have the wheel centered to 0.25mm of runout as a guide. If you have a scope hooked up you should be able to see the missing tooth and if the wheel is off center then that will show up as a variance in height between the peaks.

Another thing to check is that the sensor is wired up the right way round, if in doubt try swapping the wires over and seeing if it fires up.
I have tried three different VR sensors, set at a distance of 1mm down to the thickness of a sheet of A4 (thus proving the wheel in centred pretty well smile)
I can see the missing tooth in the scope trace.
I've tried it with the sensor connected both ways round.

I dont know what the crank speed is as the crank sensor isn't being picked up by the ecu smile

I've tried with a fully charges battery and jump leads onto another car at the same time.

I really can't see what I'm doing wrong.

Does the MS have to control the fuel pump?

Edited by cazzer on Wednesday 27th February 08:37

GreenV8S

30,956 posts

301 months

Wednesday 27th February 2008
quotequote all
Continuity check of the wiring back to the ECU?

Did you configure the ECU yourself?

boosty

107 posts

224 months

Wednesday 27th February 2008
quotequote all
So what do you see in megatune as you crank, nothing at all? Oh and is this an EDIS system or built in coil drivers?

GreenV8S

30,956 posts

301 months

Wednesday 27th February 2008
quotequote all
You can turn on onboard logging within the ECU which enables you to see the tooth timing. This would tell you whether it was picking up anything at all from the crank sensor. If this setup has never run I'd be inclined to suspect either the firmware or the ECU hardware is wrongly configured. Did you assemble it yourself, configure it yourself?

cazzer

Original Poster:

8,883 posts

265 months

Thursday 28th February 2008
quotequote all
Right....one at a time.
Wiring seems ok. I've even tried a couple of different wires. Its a shielded cable too.

I didnt build it myself, I bought it built. It's been back to them to test, but of course, they just plug in the stim thing and it works. So they say its functioning.

It's firmware revision J I think (i'm not in a position to go look at the mo).
The ecu and software revision match.

I configured it but I've gone through the config over the phone with the supplier and he can't see anything incorrect.

It's using in built coil drivers. Not Edis. (I would have probably gone the edis route but I havent enough room under the bonnet).


If I select the real time display option from the menu (apologies if I'm not getting the names exact here, I'm doing this from memory at the mo), it shows 0 on the rpm and doesn't register as cranking at all.

Every other sensor seems to be registering fine. Oil, water, lambda etc.

Oh, its on a Rover V8.

I live in a pretty bit of the world if anyone wants board and lodging for a weekend smile

GreenV8S

30,956 posts

301 months

Thursday 28th February 2008
quotequote all
cazzer said:
Right....one at a time.
Wiring seems ok. I've even tried a couple of different wires. Its a shielded cable too.

I didnt build it myself, I bought it built. It's been back to them to test, but of course, they just plug in the stim thing and it works. So they say its functioning.

It's firmware revision J I think (i'm not in a position to go look at the mo).
The ecu and software revision match.

I configured it but I've gone through the config over the phone with the supplier and he can't see anything incorrect.
Assume that it isn't resetting (reset count on MegaTune). I'd be inclined to disconnect the coil[s] anyway because it's possible to fry them if it's configured wrong.

There's an option you can turn on to record the tooth times from the crank sensor. This requires a configuration change in megaTune, which provides access to an extra page under Tools/TableEditor which gets filled up with tooth timing data when the engine is turning. If it's picking up any signal at all, this'll show something even if it isn't getting a complete lock sufficient to determine engine speed. I don't remember the option off hand (and I find this sort of stuff very hard to track down in the online docs) but I'll keep digging.

I breathed a huge sigh of relief when I got the toothed wheel settings done on mine because it's stupidly complicated and none of the explanations I've seen described what was actually happening. It might help if you described the toothed wheel setup and listed all the toothed wheel settings and cranking configuration. Highly unlikely I'll spot any problem but somebody else might. Also consider asking for help on the MegaSquirt forums if you haven't already. That's where you'll find the guys who know what they're doing.

cazzer

Original Poster:

8,883 posts

265 months

Thursday 28th February 2008
quotequote all
GreenV8S said:
cazzer said:
Right....one at a time.
Wiring seems ok. I've even tried a couple of different wires. Its a shielded cable too.

I didnt build it myself, I bought it built. It's been back to them to test, but of course, they just plug in the stim thing and it works. So they say its functioning.

It's firmware revision J I think (i'm not in a position to go look at the mo).
The ecu and software revision match.

I configured it but I've gone through the config over the phone with the supplier and he can't see anything incorrect.
Assume that it isn't resetting (reset count on MegaTune). I'd be inclined to disconnect the coil[s] anyway because it's possible to fry them if it's configured wrong.

There's an option you can turn on to record the tooth times from the crank sensor. This requires a configuration change in megaTune, which provides access to an extra page under Tools/TableEditor which gets filled up with tooth timing data when the engine is turning. If it's picking up any signal at all, this'll show something even if it isn't getting a complete lock sufficient to determine engine speed. I don't remember the option off hand (and I find this sort of stuff very hard to track down in the online docs) but I'll keep digging.

I breathed a huge sigh of relief when I got the toothed wheel settings done on mine because it's stupidly complicated and none of the explanations I've seen described what was actually happening. It might help if you described the toothed wheel setup and listed all the toothed wheel settings and cranking configuration. Highly unlikely I'll spot any problem but somebody else might. Also consider asking for help on the MegaSquirt forums if you haven't already. That's where you'll find the guys who know what they're doing.
Cheers, your help is appreciated.
I'll dig out the settings and do some more fiddling tomorrow.

boosty

107 posts

224 months

Thursday 28th February 2008
quotequote all
One possibility is that the megasquirt is set up for a tacho/hall effect sensor rather than a VR sensor. Your supplier should have checked this at your point of order.

Out of interest who did you buy from? Phil at www.extraefi.co.uk and Bill Shurvinton tend to be exceedingly helpful.


eliot

11,934 posts

271 months

Friday 29th February 2008
quotequote all
And to you are sure that the 12v source to megasquuirt is live when cranking? Many circuits actually go dead during cranking to give as much power to the starter.

cazzer

Original Poster:

8,883 posts

265 months

Friday 29th February 2008
quotequote all
eliot said:
And to you are sure that the 12v source to megasquuirt is live when cranking? Many circuits actually go dead during cranking to give as much power to the starter.
Yeah, checked that one too.
I won't get chance to look at this til saturday, but any other suggestions are more than welcome.

neal1980

2,584 posts

256 months

Friday 29th February 2008
quotequote all
Ive gone the same route on my Chimaera. Im directly driving the coils and It all seems to run sweet. If you send me your settings I can compare the settings to mine. What coil packs are you using btw?

Are you serpentine or pre?

Regards
Neal


cazzer

Original Poster:

8,883 posts

265 months

Friday 29th February 2008
quotequote all
neal1980 said:
Ive gone the same route on my Chimaera. Im directly driving the coils and It all seems to run sweet. If you send me your settings I can compare the settings to mine. What coil packs are you using btw?

Are you serpentine or pre?

Regards
Neal
Serpentine.
I'll post all the setting etc up here on saturday afternoon smile
Thanks guys.

BB-Q

1,697 posts

227 months

Friday 29th February 2008
quotequote all
Another vote here for checking the trigger wheel settings within Megatune and your ECU. If you've got anything wrong there it'll show nothing at all.

K4000JB

211 posts

226 months

Friday 29th February 2008
quotequote all
hi probably been checked already but is the screened cable on the crank sensor earthed at the ecu end if not this could be your problem.
hope you find the prob and get it sorted soon thumbup