Engine Rebuild Manual AJP8 Please?

[Work-Shy-Wanabe]

I have a brand new engine block for my Cerbera, found a crack in mine. Does anyone have a pdf version of the factory engine manual, with the torque settings etc? Could you email it to me at [e-mail], thanks very much.

[TT Tim]

To the best of my knowledge, a PDF of the engine build manual doesn't exist. Only hard copy.

Tim

[Work-Shy-Wanabe]

Really, bugger!

Whos got one? Help pretty please, I need to work something out!

[rev-erend]

If it's anywhere - it will be here :

http://homepage.ntlworld.com/dave.hinns/index.htm

[IanMack]

YHM

[Byker28i]

I have a hard copy but haven't scanned it as is was said to be a fundraising item from a cerbera owner to offset his running costs.

What torque settings do you want as they are mixed in with the descriptions, not in a nice panel at the front.

[Work-Shy-Wanabe]

Thanks Ian, Ive got the torque setings now.

Does this manual have a section on tdc, the timing chain, etc? I could probably do with a photocopy of that or a scan. Who is it that sells these, I dont mind buying one if its available?

Thanks for the replys.

[TT Tim]

I posted these a while back on another thread:

The following torque figures have been previously published and have been taken from the AJP8 build manual.

Main oil gallery bung: 20 ft lbs
Inner head studs into block: 25 ft lbs
Outer head studs into block: 15 ft lbs
Crank nose pinion: 80 ft lbs
Main bearing caps: 50 ft lbs
Big end bearing caps: 40 ft lbs
Alternator jackshaft to block: 20 ft lbs
Cylinder head bolts: 80 ft lbs (work from centre out)
Outer head studs: 35 ft lbs
Alternator bracket: 20 ft lbs
Alternator adjuster mounting bolts: 20 ft lbs
Water pump to block: 25 ft lbs
Water pump sprocket: 25 ft lbs
Pump side mounting bolt: 25 ft lbs
Sump capheads: 20 ft lbs
Timing cover: 20 ft lbs
Cam covers: 15 ft lbs
Half time gear pivot plate: 25 ft lbs
Idler pivot, 2 x blanking button heads, lower timing cover: 20 ft lbs
Air-con drive pulley: 80 ft lbs
Air -con pulley bolts x 4: 15 ft lbs
Throttle bodies to block: 20 ft lbs
Crank rear seal: 16 ft lbs
Flywheel: 60 ft lbs
Outer clutch sleeve x 4: 15 ft lbs
Clutch cover bolts: 25 ft lbs
Bellhousing to block: 50 ft lbs
Starter motor mounting bolts: 30 ft lbs
Gearbox to bellhousing: 50 ft lbs
Exhaust manifolds to cylinder heads: 25 ft lbs


Disclaimer: The poster of this information accepts no responsibility for any direct or indirect damage resulting from the use of information given in this post. It is the sole responsibility of the user to ensure that these figures are correct.

[Byker28i]

TA - saves me going through the manual

I've stuck them up on the servicing page of my website.