Carbon Pistons.....
Author
Discussion

chuntington101

Original Poster:

5,733 posts

253 months

Tuesday 11th March 2008
quotequote all
Just seen this on a forum and thought you guys might like to see/comment.

http://forums.evolutionm.net/showthread.php?t=3308...

Cheers

Chris.

350Matt

3,830 posts

296 months

Tuesday 11th March 2008
quotequote all
Interesting more a graphite piston than carbon I'd say either way its a new material, one thing I do wonder is what the running temperature of the piston would end up being? As its got a low thermal conductivity so it'll take a while to heat up (good) but than also means it could get hot and stay hot, which would be poor for vol eff.

Either way I'd give them a go.

Matt

chuntington101

Original Poster:

5,733 posts

253 months

Wednesday 12th March 2008
quotequote all
good point there mat!

wonder what the cost for a set of pistons would be??

if you look at the brake market. its say 2500 for a set of calippers and discs in steel. in carbon its about £10K! lol

have no idea on how much these will cost though.

anyone got any ideas on what the ware rates would be?? due to the massive reduction in thermal exspansion they dont need rings.

Chris.

Deltaf01

1,512 posts

214 months

Wednesday 12th March 2008
quotequote all
350Matt said:
Interesting more a graphite piston than carbon I'd say either way its a new material, one thing I do wonder is what the running temperature of the piston would end up being? As its got a low thermal conductivity so it'll take a while to heat up (good) but than also means it could get hot and stay hot, which would be poor for vol eff.

Either way I'd give them a go.

Matt
Application of a thermal barrier coating could cure that issue.
Thermal efficiency should be improved also.
Looks like a handy bit of kit, now all i need is finance......

mmm-five

11,840 posts

301 months

Wednesday 12th March 2008
quotequote all
350Matt said:
Interesting more a graphite piston than carbon I'd say
Surely graphite is a form of carbon wink

Edited by mmm-five on Wednesday 12th March 09:17

woooorrb!

73 posts

229 months

Wednesday 12th March 2008
quotequote all
Sounds like a great idea, but graphite is graphite unless it's diamond. Synthetic diamond pistons would be quite good. In my learned opinion, they would be hopeless. That's assuming that it is synthetic graphite, rather than sintered. Still, they would wear like fkery. They are basically cheese.

C-C is the strongest bond in chemistry hence CF have high tensile strength. Making everything out of carbon is just silly. If you know anything about the structure of graphite, you will immediately see the problem.

The designer obviously knows nothing about the properties of graphite.

chuntington101

Original Poster:

5,733 posts

253 months

Thursday 13th March 2008
quotequote all
woooorrb! said:
Sounds like a great idea, but graphite is graphite unless it's diamond. Synthetic diamond pistons would be quite good. In my learned opinion, they would be hopeless. That's assuming that it is synthetic graphite, rather than sintered. Still, they would wear like fkery. They are basically cheese.

C-C is the strongest bond in chemistry hence CF have high tensile strength. Making everything out of carbon is just silly. If you know anything about the structure of graphite, you will immediately see the problem.

The designer obviously knows nothing about the properties of graphite.
i think the material would be a more similar to carbon cermic brake discs than a lump of graphite. dimamond would be hell on the bores.

Chris.

Mave

8,216 posts

232 months

Thursday 13th March 2008
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Am I being dumb? If the expansion is only 1/20 of aluminium, then don't you end up with greater clearances when running? The opposite of cold piston slap? You'd need to build them so tight that once it cooled down, you'd never be able to start it to get it warm??

chuntington101

Original Poster:

5,733 posts

253 months

Friday 14th March 2008
quotequote all
Mave said:
Am I being dumb? If the expansion is only 1/20 of aluminium, then don't you end up with greater clearances when running? The opposite of cold piston slap? You'd need to build them so tight that once it cooled down, you'd never be able to start it to get it warm??
other way around mate. the pistons exspand in the bores as the engine heats up.

Mr2Mike

20,143 posts

272 months

Friday 14th March 2008
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chuntington101 said:
other way around mate. the pistons exspand in the bores as the engine heats up.
Right, but Maves point is that with such a low rate of expansion of the piston the bore may expand faster, giving greater tolerances when hot.

chuntington101

Original Poster:

5,733 posts

253 months

Monday 17th March 2008
quotequote all
Mr2Mike said:
chuntington101 said:
other way around mate. the pistons exspand in the bores as the engine heats up.
Right, but Maves point is that with such a low rate of expansion of the piston the bore may expand faster, giving greater tolerances when hot.
didn't think of it like that! dose anyone know how much bores exspand when hot??

Chris.