Supercharging an XK8
Supercharging an XK8
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Discussion

Scotty-Boy

Original Poster:

532 posts

214 months

Wednesday 30th April 2008
quotequote all
I'm going to be putting a 4.2 XK8 engine into my Ultima. I have all the supercharger components to do the blower conversion.

Any hints and tips for putting it all together would be welcome.

Also, has anyone on here dry-sumped their X350 engine? I know Aston have done it to some of the X350's that went their way, but cannot find any technical references.

Cheers

Scotty

Edited by Scotty-Boy on Thursday 1st May 22:26

NormanD

3,208 posts

250 months

Wednesday 30th April 2008
quotequote all
The engine in a XK8 has some differances to the one in a XKR

Lower compression ratio
ECUs for a start

As you would not be using the Jaguar gearbox the engine ECUs will not work as they need to 'Talk' to the Gearbox ECUs

All things can be got round, but if you need to ask what is needed I din't think you will be up to the job

Sorry, but you did ask.


Scotty-Boy

Original Poster:

532 posts

214 months

Wednesday 30th April 2008
quotequote all
Cheers for the vote of confidence Norman... I said I didn't know much about Supercharger's - not engines, and I asked about Supercharger set up - not engine set up, but thanks nonetheless for teaching me how to suck eggs on the ECU and compression front!

Edited by Scotty-Boy on Wednesday 30th April 21:57

piquet

647 posts

279 months

Wednesday 30th April 2008
quotequote all
I'm no expert, but i think there's a lot more difference between the engines then just the supercharger, i believe as well as the lower compression ratio, the supercharged engine has the oil cooled pistons, but it's a great engine, if i were you i'd contact avos about his screw supercharger conversion

pk

a8hex

5,832 posts

245 months

Wednesday 30th April 2008
quotequote all
Hunt back on here to and you'll find a company is looking at manual conversions. They might be able to talk to you about ECU issues.

avos

115 posts

267 months

Thursday 1st May 2008
quotequote all
Hi Scotty,

I assume you will use your own ECU as I doubt you will get it to work with the Jaguar ECU like NormanD also said. There is so much the ECU is communicating with, you would need a lot more Jaguar internals (well almost the car) to make it work.

The NA version has indeed a higher compression, which is of course not the end of the World, but you may need to lower the boost pressure compared to the standard SC engine. Another thing is that the NA has variable valve timing, which is computer controlled, so you would need a new camshaft/gear from the SC engine. I am not sure if the fuel injectors are different, though that would not surprise me, so you also probably need the fuel rail/injectors from the SC engine.

All in all it is just an engine, that needs to be controlled by a good ECU, and you do have the full set of supercharger components as far as I can see. You also need a good fuel pump and a valve to control the fuel pressure in relation to the boost pressure. The Jaguar ECU (4.2 SC) is controlling this electronically via the pump, though you could also do it the old way with a valve and return line. As you say you know about engines, then this is probably not new to you.

A twin-screw could give you indeed much more power, especially since you have a higher CR, as the twin-screw will delivery air at a lower temperature and needs less power to drive, so a win win situation. On my car I have moved from the stock 310 rwhp to 455 rwhp, so that gives some idea ;-).

Good luck,
Andre.

Scotty-Boy

Original Poster:

532 posts

214 months

Thursday 1st May 2008
quotequote all
Thanks guys.

Will be stripping the engine back to it's core function... turning the wheels! Obviously no AC, PS, etc, etc.

I'll probably be running a Emerald ECU as I've always been very impressed with them in the past - generally speaking they offer great functionality and certainly have enough to control this engine and the ancillaries I'll be using.

I was planning on using 'return' fuel rails.

The only other thing that I was considering was a water / methanol injection system.

I was hoping for 450+ BHP.

Andre - I've not been inside the engine yet, anymore info regarding the VVS?

Edited by Scotty-Boy on Tuesday 13th May 14:23

avos

115 posts

267 months

Thursday 1st May 2008
quotequote all
450 BHP on the engine (I assume not wheels?) might be tough to get to, as even stock cars with the lower compression have a hard time to get there.

You need to be careful increasing the boost, especially if the ECU you are using is not able to detect detonations and respond accordingly. The Jaguar ECU is pretty advanced in that it can detect a knock per cylinder and adjusts the ignition only for that one. So you need to be in the safe zone. Also Jaguar keeps the A/F mixture pretty rich (around 11), for cooling down and avoiding detonations.

The Eaton supercharger gets pretty hot when used, again increasing the chance on detonation. The Jaguar ECU is reading the temperature after the supercharger to compensate (retard ignition and enrichening the fuel).

There are companies that clean injectors, and they can also let you know the flow, so you can get some idea of what the max is for the injectors you have.

You need the intake camshaft from the SC engine, as the one from the NA is different (I think it can change about 45 degrees or something), and also the sprocket, that should be it, as I think the exhaust is exactly the same between the 2.

Good luck,
Andre.

Scotty-Boy

Original Poster:

532 posts

214 months

Thursday 1st May 2008
quotequote all
Thanks Andre - again some useful stuff there.

Yep - 450BHP at the flywheel is my aim. Anything else is a bonus!

How is the OEM sump at combating oil surge. Again - not opened it up yet to see if there are any traps / baffles in there.

Edited by Scotty-Boy on Tuesday 13th May 14:23

avos

115 posts

267 months

Thursday 1st May 2008
quotequote all
Again 450 might be tough to get considering all of the above, so don’t get your hopes up to quickly.

Not so sure what you mean by surge, at least for street use it suffices, and I think there is also a Stype racing team that hasn't converted the 4.2 block to a dry sump.

Andre.

Scotty-Boy

Original Poster:

532 posts

214 months

Thursday 1st May 2008
quotequote all
Cheers.

I'm a bit of a softy, so there will be little (probably no!) track use!

Scotty-Boy

Original Poster:

532 posts

214 months

Thursday 1st May 2008
quotequote all
Oh... and modifying the TB to mechanical is going to be a major PITA, so will bin the DBW and get a suitable mechanical one!

Edited by Scotty-Boy on Thursday 1st May 20:32

avos

115 posts

267 months

Thursday 1st May 2008
quotequote all
I assume the ECU you want to use isn't able to handle an electronic TB, but again this isn't the end of the world. It is important to ensure a good airflow into the supercharger, so pick the new TB and MAF and other components/ air delivery route with care ;-).

Andre.

Scotty-Boy

Original Poster:

532 posts

214 months

Thursday 1st May 2008
quotequote all
Cheers Andre.

Not many after-market ECU's out there that do DBW. Top end MoTeC's only as I understand (I could be wrong... I frequently am!).

It would seem that the simplest (and most cost-effective) thing to do is find a mechanical TB of the same size.

Edited by Scotty-Boy on Friday 2nd May 13:51