PowerFlex diff bushings - can they be cut?
PowerFlex diff bushings - can they be cut?
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Ireland

Original Poster:

3,517 posts

244 months

Sunday 17th August 2008
quotequote all
I'll hopefully be fitting the PowerFlex bushings to the diff on my car during the next week but, seeing as they are such a pig to fit, I got thinking about whether they could be cut in the center and fitted from either end (just like the way the suspension ones are supplied).

I can't see any reason that they can't be split as they are held securely in place and it shouldn't really be a problem.

Have any of you done it?

How did it work out?

I will use the "big sledge" method if I have to but if there is an easier option I'd be well up for that.

Del 203

12,728 posts

279 months

Sunday 17th August 2008
quotequote all
Dont see why not but it will just pull in with a couple of plates/washers and a strong nut & bolt smile


Bit of lube !!! You saloon boys should know all about that wink

Edited by Del 203 on Sunday 17th August 16:09

Ireland

Original Poster:

3,517 posts

244 months

Sunday 17th August 2008
quotequote all
I reckoned I'm probably not the first one to think of cutting it so I was just curious to know how others got on fitting them.

Del 203

12,728 posts

279 months

Sunday 17th August 2008
quotequote all
Ireland said:
I reckoned I'm probably not the first one to think of cutting it so I was just curious to know how others got on fitting them.
I left mine solid smile


Storer

5,024 posts

245 months

Monday 18th August 2008
quotequote all
Yet to do mine, but from other comments on here your biggest problem is getting the old one out, not fitting the new one!

Ireland

Original Poster:

3,517 posts

244 months

Monday 18th August 2008
quotequote all
The biggest problem for me has been getting the diff out (it's still not fully out ..... but I'm close).

The two bushings in the two brackets will be no bother as a blowtorch and a hacksaw will sort them out pretty quickly.

The bushing in the body may be a different story.

If all goes to plan I'll be getting stuck into it in about an hour so I'll keep you all posted as to how it goes.

Del 203

12,728 posts

279 months

Monday 18th August 2008
quotequote all
Ireland said:
The biggest problem for me has been getting the diff out (it's still not fully out ..... but I'm close).

The two bushings in the two brackets will be no bother as a blowtorch and a hacksaw will sort them out pretty quickly.

The bushing in the body may be a different story.

If all goes to plan I'll be getting stuck into it in about an hour so I'll keep you all posted as to how it goes.
Not sure if its the same on a Saloon but on a Griff its "just" possible to do it without dropping the diff out wink A void bush tool will help either way biggrin

Ireland

Original Poster:

3,517 posts

244 months

Monday 18th August 2008
quotequote all
They don't need to be cut.

I've got the diff out and I have the two bushings fitted to the front mounting plates and they went in pretty easily.

It's definitely easier with the diff out as I now have decent access to the back mounting and I'll get that done in the next day or two.


I'll locate the original thread on this subject and add my updates there.

HRG

72,863 posts

269 months

Monday 18th August 2008
quotequote all
Del 203 said:
Ireland said:
The biggest problem for me has been getting the diff out (it's still not fully out ..... but I'm close).

The two bushings in the two brackets will be no bother as a blowtorch and a hacksaw will sort them out pretty quickly.

The bushing in the body may be a different story.

If all goes to plan I'll be getting stuck into it in about an hour so I'll keep you all posted as to how it goes.
Not sure if its the same on a Saloon but on a Griff its "just" possible to do it without dropping the diff out wink A void bush tool will help either way biggrin
All that info you sent me and i still couldn't track one down frown

Del 203

12,728 posts

279 months

Tuesday 19th August 2008
quotequote all
HRG said:
All that info you sent me and i still couldn't track one down frown
frown try harder wink