A welding question

A welding question

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Ex-Biker

Original Poster:

1,315 posts

248 months

Sunday 28th September 2003
quotequote all
Looking to buy a Mig Welder. Only for occasional use and don't really want to spend too much.

Q. What's the difference between Gas & Gasless? (without stating the obvious)

Reason is gasless seem cheaper and would think lower running costs.

Bodo

12,377 posts

267 months

Sunday 28th September 2003
quotequote all
Gasless could never be MIG. As for versatility, I'd go for a MIG with 200 amps; but that depends, what you want to weld: material, thickness, ...?

chrisx666

808 posts

262 months

Sunday 28th September 2003
quotequote all
A gas MIG uses bottles of gas (argon or similar) to prevent the weld oxidising in the air. You have to buy replacement bottles or have them re-filled. The wire for this type of MIG is around £2 for a small reel.
A gasless MIG does not need the innert gas bottles as the wire it uses has a flux core (a bit like electrical solder), which generates the gas as it melts. Gasless wire is around £9 for a small reel.

It's usually a bit easier to get good results with the gas type, but you have to fart around with the bottles.

Some welders can used both types - I think the Clarke gasless can be upgraded with a regulator valve to use gas if required.

Avocet

800 posts

256 months

Sunday 28th September 2003
quotequote all
I'd go for an "industrial" type second hand rather than a "DIY" type new every time! Even if you go for single phase, they're just so much more rugged and easier to get spares for - such as the liner for the wire feed tube etc. Getting the gas bottles exchanged is a bit of a pain and if you do as little welding as me, the full sized bottles will last you about 5 years each! Some places charge a monthly bottle "rental" plus refills as required. This gets expensive if you don't use much gas. I usually "borrow" one from a friendly garage as required but it's a pain whichever way you do it.

Ex-Biker

Original Poster:

1,315 posts

248 months

Monday 29th September 2003
quotequote all
Thanks for the info. An auction might be a good way to go.

mr2mike

20,143 posts

256 months

Monday 29th September 2003
quotequote all
If you ever need to weld outside the "gasless" type MIG is very usefull as the weld quaility is not affected by wind in the same way a normal MIG is.

However, the downside is that the "gasless" welds aren't as neat(IMO), require wire brushing to remove the flux afterwards and cost a fortune if you use it regularly (small spool of flux cored wire is around £8 compared to standard 0.6 wire at £2 odd, and because the flux cored wire has a larger diameter you don't get as much).

Idealy get a welder that can do both, which most of the Clarke range from Machine Mart etc. can. The main requirement is that the polarity of the tip can be changed.

I have a 110Amp welder, and I've had no problems with welding anything up to the RHS steel on my locost frame. However, if you are intending to weld anything thicker, then get at least a 130Amp, and preferably as high as you can afford.

spartan_andy

645 posts

248 months

Monday 29th September 2003
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Dare I mention that WK? did a couple of articles onjust this subject in july and august

Ex-Biker

Original Poster:

1,315 posts

248 months

Monday 29th September 2003
quotequote all
Which who? Does anyone buy that?

Seriously, I didn't see it and don't fancy spending £x for a back copy.

What did they recommend?

meeja

8,289 posts

249 months

Monday 29th September 2003
quotequote all
Ex-Biker said:
Which who? Does anyone buy that?

Seriously, I didn't see it and don't fancy spending £x for a back copy.

What did they recommend?


I have a photocopier...... just email me your address!

spartan_andy

645 posts

248 months

Monday 29th September 2003
quotequote all
Having read all the posts on this and other forums I was almost embarressed to mention WK? however its good to see someone else saw the article.