GTO3 Radiator Cowl Upgrade
GTO3 Radiator Cowl Upgrade
Author
Discussion

DissidentX

Original Poster:

88 posts

239 months

Monday 22nd December 2008
quotequote all
I wondered if anyone here could help with some info on the radiator upgrade.

Mine is an early GTO3 which (as far as I can tell) hasn't had the upgrade. Was the upgrade simply an additional cowl over the existing radiator, or were there other bits, like additional fans, or an upgraded radiator?

I had a "flicking" overheating temp gauge whilst sat in Xmas shopping traffic the other day.. so I'm considering the upgrade - assuming I can still source the parts from the factory or a dealer. The temp gauge did the same thing last time I switched on the air-con (obviously some time back now..).

Anyone been through the upgrade and is it an easy DIY job?

Thanks guys
A

Adrian W

15,493 posts

257 months

Monday 22nd December 2008
quotequote all
Interesting one this, I don't know how the cowl was developed but the aero experts at Mira told us the best thing we could do with it was "throw it in the bin" as all it did was restrict airflow and generate drag. as it hold the fans on I drilled mine full of large holes.

How many fans have you got?

AMG Merc

11,955 posts

282 months

Monday 22nd December 2008
quotequote all
Others here will offer more specific advice but FYI the problem with early rads was a faulty batch. Its unlikely that you have one as they were all replaced and if yours was missed in the upgrade process you'd know about it!

mgbond

6,749 posts

261 months

Monday 22nd December 2008
quotequote all
My 2.5 never overheated with the original fans (I know of other also). I upgraded mine and I kept blowing the fan switch (not sure if the early 3 has this). As you probably have an MBE ECU I would Hope its the ECU that controls your fans. If this is the case the the upgrade will be fine. Quite easy to fit and think it costs around 150-200.

AFAIK the fan shroud allows the air blown from the fans to spread over the whole rad rather than blow the areas that the fan covers in the old set-up.

Bondy

DissidentX

Original Poster:

88 posts

239 months

Monday 22nd December 2008
quotequote all
Interesting stuff guys. I'm pretty sure it's not a faulty rad - the car has 26k miles now, half of which were mine, with no major incidents. There are two fans attached directly to the rad.. both look the same, and I think both come on when it's up to temperature.

I've been crawling in stop-start traffic the 2 times this has happened, never had a problem sitting at idle. I thought the cowl may have been designed just with this in mind. I can well believe it's an aerodynamic drag - I think most of the car is (perhaps that's a little unfair.. mine doesn't have an aerial).

If the rad's OK and the fans operating correctly, maybe there's some other problem (blockage?). I definitely had this problem when I switched on the air-con (in traffic) - the air-con needs re-charging, don't know if this would be a factor. The car has been used pretty infrequently over the last few months, but it had a major 24k service just 2k back, so the last I was expecting was an overheating problem.

DissidentX

Original Poster:

88 posts

239 months

Monday 22nd December 2008
quotequote all
mgbond said:
My 2.5 never overheated with the original fans (I know of other also). I upgraded mine and I kept blowing the fan switch (not sure if the early 3 has this). As you probably have an MBE ECU I would Hope its the ECU that controls your fans. If this is the case the the upgrade will be fine. Quite easy to fit and think it costs around 150-200.

AFAIK the fan shroud allows the air blown from the fans to spread over the whole rad rather than blow the areas that the fan covers in the old set-up.

Bondy
Thanks Bondy. Yes, the ECU is an MBE.. and looking at previous threads, the way the gauge needle was behaving (flicking all the way to the right) would fit with this too.

What you say about the shroud makes sense. A 'Heath Robinson' fix to make the fans more efficient..

If I can find a shroud, I'll put one on and hope it fixes the problem.





GTO400

1,877 posts

280 months

Monday 22nd December 2008
quotequote all
The shroud will help in traffic, the factory also fitted bigger fans so maybe just uprate the fans as the shroud does restrict airflow through the radiator when moving at speed !

alex s

2,105 posts

265 months

Monday 22nd December 2008
quotequote all
The "upgraded" fans are also a lot bigger.
The upgrade kit is from Noble and is quite easy to fit. (drill 6 holes) glue on some foam, wire in the fans, job done. ( should take around 3 hours) Noble quote 1.5 hours for a dealer to fit.

HTH.

ThatPhilBrettGuy

11,810 posts

269 months

Monday 22nd December 2008
quotequote all
I'd be surprised if there are any 3's that haven't got the bigger fans etc. I thought the changes were in the 2.5 production run.

DissidentX

Original Poster:

88 posts

239 months

Monday 22nd December 2008
quotequote all
Just been and had a look. There are two of these:

SPAL VA09-AP8/C-27A

The interweb thing tells me these are:

Pull 11" Straight Blade Low Profile Axial Motor Fan
Part no. 30100364
http://www.spalusa.com/fans/automated/lowprofile_1...

Are these the larger fans then? My guess was they would be.. I think my build date was May 2003.

I'll post any info I have on NobleParts once I have some larger fans or the shroud, whichever I need.

m12_nathan

5,138 posts

288 months

Monday 22nd December 2008
quotequote all
ThatPhilBrettGuy said:
I'd be surprised if there are any 3's that haven't got the bigger fans etc. I thought the changes were in the 2.5 production run.
My 3 didn't, it overheated on track and Noble sorted the upgrade FOC.

ThatPhilBrettGuy

11,810 posts

269 months

Monday 22nd December 2008
quotequote all
m12_nathan said:
ThatPhilBrettGuy said:
I'd be surprised if there are any 3's that haven't got the bigger fans etc. I thought the changes were in the 2.5 production run.
My 3 didn't, it overheated on track and Noble sorted the upgrade FOC.
Ah, fair enough. I thought the problem was much older than that. Then again, maybe it was....

DissidentX

Original Poster:

88 posts

239 months

Monday 22nd December 2008
quotequote all
Had another look to check the fans were both the same and it now looks obvious to me that they're only operating across about half the surface of the rad (if that).

They both have straight blades, and I'd be interested if you have the same ones.. or much larger ones. If later cars have bigger fans as well as the cowl then I think my car needs an early Xmas present.

Any details on fan size, spec, no,, etc would be much appreciated.
THX smile




honestbob

316 posts

263 months

Monday 22nd December 2008
quotequote all
Well my GTO3 was delivered in May 2003 so is an earlier build than yours.
No overheating problems have ever occured(tempting fate I know). No "upgrades" or extras have been deemed necessary by my dealer.(Kerridges)

MrCredit

371 posts

251 months

Monday 22nd December 2008
quotequote all
DissidentX said:
Had another look to check the fans were both the same and it now looks obvious to me that they're only operating across about half the surface of the rad (if that).

They both have straight blades, and I'd be interested if you have the same ones.. or much larger ones. If later cars have bigger fans as well as the cowl then I think my car needs an early Xmas present.

Any details on fan size, spec, no,, etc would be much appreciated.
THX smile

Just popped out and took a couple of pics of mine.





Hope they help. smile


Just found this online:

Spal Ref: VA10-AP50/C-61A Spal Code: 3010.1522 Diameter: 305 mm Depth: 63 mm Airflow: 2270 m3/hr Current: 12.4 Amps Suction type

Edited by MrCredit on Monday 22 December 14:34

DissidentX

Original Poster:

88 posts

239 months

Monday 22nd December 2008
quotequote all
That's very useful, MrCredit. Much appreciated smile

Here's a quick comparison.

Original fans: 2x3010.0364 = 1,620 cfm sucking power
Upgrade/later fans: 2x3010.1522 = 4,540 cfm sucking power

Plus the cowl to improve distribution, that's a pretty significant upgrade in radiator cooling. Is it overkill, or do you think they were just guessing the first time round.

The traffic overheating might not happen again, but I think I'll play safe. I found the bigger fans for £87 each.. it will be interesting to see what a dealer asks for.

I can't thank all of you enough for all the input/help.


CTO3

334 posts

236 months

Monday 22nd December 2008
quotequote all
i had the fans + rad upgraded on the 3 i used to own. it was built march '03. again like others it overheated on track, the week before a trip to le mans which made the timing of getting it fixed pretty tight. i was told that although the 2 fans were much better than the single i had previously, the main problem was the rad design, which was prone to getting blocked up with sediment + therefore not working. only really happened on track so hopefully you'll be able to get away with just upgrading the fans

conleth

Owd Twat

260 posts

256 months

Monday 22nd December 2008
quotequote all
Starting to make sense. Mines a 52 plate GTO3. The only time the engine has started overheating is queing up around Le Mans this year. I'm going out to check now but looks like I've got the original set up. May I ask where you got your bigger fans from?

Owd Twat

260 posts

256 months

Monday 22nd December 2008
quotequote all
It's better / worse than I thought. I've got no shroud and one of each of the fans! Well, half a mod is better than no mod.

joust

14,622 posts

288 months

Tuesday 23rd December 2008
quotequote all
Adrian W said:
Interesting one this, I don't know how the cowl was developed but the aero experts at Mira told us the best thing we could do with it was "throw it in the bin" as all it did was restrict airflow and generate drag. as it hold the fans on I drilled mine full of large holes.
How many fans have you got?
Two replacement engines in my 2.5 is the answer on how it was developed. All I can say is the third one lasted....

You can see the difference here (see the 20th November 2003 entry)

http://www.lotus-elise.org.uk/noble/diary.htm

J