Which is stronger....hollow or solid tube??
Which is stronger....hollow or solid tube??
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Discussion

Wacky Racer

Original Poster:

41,345 posts

276 months

Wednesday 11th February 2009
quotequote all
OK,

You have a length of 3 metre cylindrical tubing, similar to a scaffolding pole....

Which would bend easier, if an extremely heavy weight was applied to one end, the hollow pipe, or a solid steel bar..

A guy I know, who has run his own steelworks/sheet metal company for thirty years said the hollow pipe would resist bending the most, and he should know what he is talking about......

What do the PH massive think??...scratchchin

Slikk

2,135 posts

272 months

Wednesday 11th February 2009
quotequote all
Because the loads are distributed differently in a hollow tube, it will resist bending better than a solid bar (from what I can remeber from college)

tricky69

1,696 posts

271 months

Wednesday 11th February 2009
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yes hollow bar resists the bending better... but when comprerssed it is a differnt story !

monthefish

20,467 posts

260 months

Wednesday 11th February 2009
quotequote all
Weight for weight - hollow tube stronger
Size for size (i.e same outer diameters) - solid tube stronger.






































ETA - I think...

Edited by monthefish on Wednesday 11th February 13:16

Crimson Tide

5,037 posts

243 months

Wednesday 11th February 2009
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Yep, confused the hell out of me in engineering, but it's true. Don't ask me why though.

69 coupe

2,459 posts

240 months

Wednesday 11th February 2009
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Hollow pipe, stronger on a weight/area scale.
Solid heavy good for jails, or in longitudinal tension smile

fido

18,914 posts

284 months

Wednesday 11th February 2009
quotequote all
yep, i was going to say .. how can a hollow tube of the same diameter be stronger?

Wacky Racer

Original Poster:

41,345 posts

276 months

Wednesday 11th February 2009
quotequote all
Obviously if the load was applied from all sides equally, ie: compressed, the solid bar would be stronger, but I'm meaning if a heavy weight was hung from one end, with the bar locked in a horizontal position......

Wacky Racer

Original Poster:

41,345 posts

276 months

Wednesday 11th February 2009
quotequote all
coanda said:
The hollow tube is more efficient, structurally. Its ultimate strength is directly related to the wall thickness so unless that is specified you can't really answer the question.
Good reply...say the thickness of a scaffolding pole then.........smile

monthefish

20,467 posts

260 months

Wednesday 11th February 2009
quotequote all
Wacky Racer said:
Obviously if the load was applied from all sides equally, ie: compressed, the solid bar would be stronger, but I'm meaning if a heavy weight was hung from one end, with the bar locked in a horizontal position......
Are the bars the same in weight or the same in outer diameter?

F i F

48,769 posts

280 months

rabw

9,027 posts

237 months

Wednesday 11th February 2009
quotequote all
Wacky Racer said:
Obviously if the load was applied from all sides equally, ie: compressed, the solid bar would be stronger, but I'm meaning if a heavy weight was hung from one end, with the bar locked in a horizontal position......
If you were to use the same amount of material the hollow tube would be stronger - obviously if you were using the same amount of material the hollow tube would have a larger diameter, and I think it's easy to imagine how that would affect its strength.

When you started getting more alloy framed bikes you may have noticed that they tend to have larger diameter tubing than most cooking steel frames*. This is because alloy is weaker so to get the strength/stiffness they have to increase the diameter (perhaps without increasing material amount). The only downside to this I can think of is that if you hit a tree side on you're more likely to crush and fold the thin walled alloy tube.

  • ETA - This is why in mountain biking phrases such as 'oversized tubing' started popping up... They used it on the Raleigh Max, only it was made of 'oversized' steal and weighed a tonne.
Edited by rabw on Wednesday 11th February 13:29

GreenV8S

31,018 posts

313 months

Wednesday 11th February 2009
quotequote all
The solid bar is stronger than a tube of equal diameter, but it's a lot heavier too. If its own weight is a significant factor then the tube may have a higher load carrying capacity.

For example if your goal was just to have an unsupported beam sticking out as far as possible, the one that reached furthest before it failed would be a tube because it has better strength-to-weight than a solid bar.

Alfanatic

9,339 posts

248 months

Wednesday 11th February 2009
quotequote all
Hollow tube is stronger for equal weight where its larger diameter and different mass distribution (away from the centreline) counts e.g. in torque around its longitudinal axis, like in a torsion bar. The advantage is you can make a hollow bar give the same strength resistance as a solid bar while weighing much less.

I'm not sure if they have an advantage in tension, but I expect hollow ones are also harder to compress, again along the longitudinal axis.

As for hanging a weight from one end, I assume they'd bend less if the outer diameter of the hollow one was greater, but possibly would be weaker if the two bars were the same outer diameter?

kambites

71,478 posts

250 months

Wednesday 11th February 2009
quotequote all
Solid tube is stronger for the same diameter

Hollow tube is stronger for the same cross-sectional area of metal.

ETA: Where stronger = more resistant to bending.

Edited by kambites on Wednesday 11th February 13:28

Wacky Racer

Original Poster:

41,345 posts

276 months

Wednesday 11th February 2009
quotequote all
monthefish said:
Wacky Racer said:
Obviously if the load was applied from all sides equally, ie: compressed, the solid bar would be stronger, but I'm meaning if a heavy weight was hung from one end, with the bar locked in a horizontal position......
Are the bars the same in weight or the same in outer diameter?
There isn't actually any bars...it was just a hypothetical question, some of the replies have been very informative......thanks..thumbup

tegwin

1,682 posts

235 months

Wednesday 11th February 2009
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[pedant]

You cant possibly have a "solid tube"... THAT is a contradiction!!! (Infact a hollow tube is also a non starter)


What I think you mean is Round bar, and round tube sections..

[/pedant]

ALawson

8,054 posts

280 months

Wednesday 11th February 2009
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Scaffold tube used to be 48.3mm and has a wall thickness of 4mm. BS 5973

New standard is 3.2mm wall thickness. BS EN 12811

z value of 5.7 cm^3 bending stress = 125N/mm^2 Therefore Mnt Capacity = 0.7125 kN.m

F i F

48,769 posts

280 months

Wednesday 11th February 2009
quotequote all
Just an additional point, if you have a tube and want to decrease the deflection so many people go for increasing the wall thickness. This is not so productive because the increase in rigidity is largely offset by the increase in weight.
In this case you should go for an increase in outer diameter retaining the wall thickness, or maybe slightly increasing, it all gets down to the calculation.

Just to be awkward and slightly nerdy, we should have been asking what was the service temperature. It all gets more tricky depending on the hot strength especially whether you are below or above the crossover temperature, ie under creep conditions.
nerd

scaffolding poles are somewhere below the Yugo of the tubing world btw.

Wacky Racer

Original Poster:

41,345 posts

276 months

Wednesday 11th February 2009
quotequote all
tegwin][pedant said:
You cant possibly have a "solid tube"... THAT is a contradiction!!! (Infact a hollow tube is also a non starter)


What I think you mean is Round bar, and round tube sections..

[/pedant]
Yes, of course you are quite right...........smile