Resealing Headlamps
Resealing Headlamps
Author
Discussion

SP6 Animal

Original Poster:

6,015 posts

239 months

Monday 11th May 2009
quotequote all
Carefully removed the headlamp covers tonight frightened of slipping with the craft knifeyikes
Broke one frown but ok with the other.
The one i didn't split was a git different sealant to the other.
Anyone had success sealing these and with what.
I was going to use soudalflex 40FC polyurethane mastic a sickalex alternative.
The pods are ok do have some shading in them if i paint them bound to leave brush marks so might leave it as it is.
Unless anyone else have other ideas.
Got some black enamel paint for the covers just need to get some small brushes.
Need to google now for a drivers side cover.

shep1001

4,620 posts

218 months

Monday 11th May 2009
quotequote all
SP6 Animal said:
Carefully removed the headlamp covers tonight frightened of slipping with the craft knifeyikes
Broke one frown but ok with the other.
The one i didn't split was a git different sealant to the other.
Anyone had success sealing these and with what.
I was going to use soudalflex 40FC polyurethane mastic a sickalex alternative.
The pods are ok do have some shading in them if i paint them bound to leave brush marks so might leave it as it is.
Unless anyone else have other ideas.
Got some black enamel paint for the covers just need to get some small brushes.
Need to google now for a drivers side cover.
Sikaflex 221 to re-bond, sticks like sh*t to a blanket, only need a small bead otherwise you will spend ages cleaning it off. Sikaflex also has a long cure time so you might want to not drive it for a few hours. Ambersil 5024(a) to fill the gap between body and lense. I would use model tape to mask body round light and masking tape on front of lense remove after appying the ambersil and smoothing down to create a clean finish.

If you were local I have a tube of both you could have borrowed. Its bloody expensive stuff only to use a tiny amount and then leave to go solid as it cures off in the tube. Its worth it though as using cheap stuff means you will have to do it again

Shep



Edited by shep1001 on Monday 11th May 22:00

rfisher

5,063 posts

312 months

Monday 11th May 2009
quotequote all
If we're talking Tamora I've got 2 old ones in my garage if you want a replacement for less than the £50 a piece that new ones cost.

If you're interested I'll get them out, check if they're NS or OS and take some photos to give you an idea of condition.

If you get new ones (as I have) you need to trim them to fit and paint or spray the rim before fixing and sealing.

You may need to trim the old ones a bit to get a good fit to your car as each seating is different.

SP6 Animal

Original Poster:

6,015 posts

239 months

Monday 11th May 2009
quotequote all
shep1001 said:
SP6 Animal said:
Carefully removed the headlamp covers tonight frightened of slipping with the craft knifeyikes
Broke one frown but ok with the other.
The one i didn't split was a git different sealant to the other.
Anyone had success sealing these and with what.
I was going to use soudalflex 40FC polyurethane mastic a sickalex alternative.
The pods are ok do have some shading in them if i paint them bound to leave brush marks so might leave it as it is.
Unless anyone else have other ideas.
Got some black enamel paint for the covers just need to get some small brushes.
Need to google now for a drivers side cover.
Sikaflex 221 to re-bond, sticks like sh*t to a blanket, only need a small bead otherwise you will spend ages cleaning it off. Sikaflex also has a long cure time so you might want to not drive it for a few hours. Ambersil 5024(a) to fill the gap between body and lense. I would use model tape to mask body round light and masking tape on front of lense remove after appying the ambersil and smoothing down to create a clean finish.

If you were local I have a tube of both you could have borrowed. Its bloody expensive stuff only to use a tiny amount and then leave to go solid as it cures off in the tube. Its worth it though as using cheap stuff means you will have to do it again

Shep



Edited by shep1001 on Monday 11th May 22:00
Thanks for that my sealant gone hard and only used a bit short shelf life.
Bought a tube 221 of ebay drawn a blank on the ambersil where did you get that from or could i trouble you to post it tongue out
Beer tokens off course biggrin
Power do some smoked lenses they sound good if not illegal and they are the cheapest ive found.

shep1001

4,620 posts

218 months

Monday 11th May 2009
quotequote all
SP6 Animal said:
shep1001 said:
SP6 Animal said:
Carefully removed the headlamp covers tonight frightened of slipping with the craft knifeyikes
Broke one frown but ok with the other.
The one i didn't split was a git different sealant to the other.
Anyone had success sealing these and with what.
I was going to use soudalflex 40FC polyurethane mastic a sickalex alternative.
The pods are ok do have some shading in them if i paint them bound to leave brush marks so might leave it as it is.
Unless anyone else have other ideas.
Got some black enamel paint for the covers just need to get some small brushes.
Need to google now for a drivers side cover.
Sikaflex 221 to re-bond, sticks like sh*t to a blanket, only need a small bead otherwise you will spend ages cleaning it off. Sikaflex also has a long cure time so you might want to not drive it for a few hours. Ambersil 5024(a) to fill the gap between body and lense. I would use model tape to mask body round light and masking tape on front of lense remove after appying the ambersil and smoothing down to create a clean finish.

If you were local I have a tube of both you could have borrowed. Its bloody expensive stuff only to use a tiny amount and then leave to go solid as it cures off in the tube. Its worth it though as using cheap stuff means you will have to do it again

Shep



Edited by shep1001 on Monday 11th May 22:00
Thanks for that my sealant gone hard and only used a bit short shelf life.
Bought a tube 221 of ebay drawn a blank on the ambersil where did you get that from or could i trouble you to post it tongue out
Beer tokens off course biggrin
Power do some smoked lenses they sound good if not illegal and they are the cheapest ive found.
linky thingy...... http://www.lawson-his.co.uk/scripts/details.php?ca...

I will check mine tomorrow to see if its still ok but the Ambersil is cheap and its the sort of stuff that can be used else where to seal the leaky bits up etc. Forgot to say, keep the Sikaflex in the warm its not easy to work with in the cartridge gun when its cold; in fact its a real bh to get out of the tube, especially through a small nozzel.

Shep

Edited by shep1001 on Monday 11th May 23:29

SP6 Animal

Original Poster:

6,015 posts

239 months

Tuesday 12th May 2009
quotequote all
Flippin eck £30 for black and £3.50 for other coloursyikes are they avin a laugh.
Really can't see that TVR would of paid those rip off prices.
I'll take my chances with the sickaflex wink
Why use 2 products what's wrong with just using the sickaflex.
I do thank you for your help but just getting over from falling off my chair.biggrin

shep1001

4,620 posts

218 months

Tuesday 12th May 2009
quotequote all
SP6 Animal said:
Flippin eck £30 for black and £3.50 for other coloursyikes are they avin a laugh.
Really can't see that TVR would of paid those rip off prices.
I'll take my chances with the sickaflex wink
Why use 2 products what's wrong with just using the sickaflex.
I do thank you for your help but just getting over from falling off my chair.biggrin
PM me your address and I will send you mine, I only paid £3.50 + P&P for 1 tube!!

SP6 Animal

Original Poster:

6,015 posts

239 months

Tuesday 12th May 2009
quotequote all
YHM
Cheers

SP6 Animal

Original Poster:

6,015 posts

239 months

Wednesday 13th May 2009
quotequote all
rfisher said:
If we're talking Tamora I've got 2 old ones in my garage if you want a replacement for less than the £50 a piece that new ones cost.

If you're interested I'll get them out, check if they're NS or OS and take some photos to give you an idea of condition.

If you get new ones (as I have) you need to trim them to fit and paint or spray the rim before fixing and sealing.

You may need to trim the old ones a bit to get a good fit to your car as each seating is different.
Got a new set today and yes they need trimming about 10mm offfrown
How did you tackle it please.

rfisher

5,063 posts

312 months

Wednesday 13th May 2009
quotequote all
Sandpaper and care.

I didn't mask off the inside surface and caught it on one lens a couple of times causing a slight scratch. I'd mask off if I was doing the job now.

You need to file in an edge all round the lens so it can attach to the Sikflex.

Perspex files easily but makes a mess that sticks by static to everything so wear gloves and rinse the lens after trimming.

Before doing the final fit I plan to degrease all surfaces with isopropanol wipes.

Just tidying the sprayed junction at the moment before sealing.

SP6 Animal

Original Poster:

6,015 posts

239 months

Thursday 14th May 2009
quotequote all
My mate's got a sign shop he sanded down the covers for me using the old ones as jigs.
Painting a 15mm black line round is a work of art.

SP6 Animal

Original Poster:

6,015 posts

239 months

Saturday 16th May 2009
quotequote all
rfisher said:
Sandpaper and care.

I didn't mask off the inside surface and caught it on one lens a couple of times causing a slight scratch. I'd mask off if I was doing the job now.

You need to file in an edge all round the lens so it can attach to the Sikflex.

Perspex files easily but makes a mess that sticks by static to everything so wear gloves and rinse the lens after trimming.

Before doing the final fit I plan to degrease all surfaces with isopropanol wipes.

Just tidying the sprayed junction at the moment before sealing.
What paint did you use for the black line?
I used Ezi-Gun & Go primer just the job and a big bud on a wire to paint with.

shep1001

4,620 posts

218 months

Saturday 16th May 2009
quotequote all
SP6 Animal said:
rfisher said:
Sandpaper and care.

I didn't mask off the inside surface and caught it on one lens a couple of times causing a slight scratch. I'd mask off if I was doing the job now.

You need to file in an edge all round the lens so it can attach to the Sikflex.

Perspex files easily but makes a mess that sticks by static to everything so wear gloves and rinse the lens after trimming.

Before doing the final fit I plan to degrease all surfaces with isopropanol wipes.

Just tidying the sprayed junction at the moment before sealing.
What paint did you use for the black line?
I used Ezi-Gun & Go primer just the job and a big bud on a wire to paint with.
I used Plasticote and masked off using the tape painters use when masking curves on cars. Matt finish to help the bonding of the Sikaflex