AJP Head bolts
AJP Head bolts
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Discussion

fatjon

Original Poster:

2,299 posts

243 months

Sunday 17th May 2009
quotequote all
I'm guessing that there is some weird torque wrench for doing up AJP head bolts as an ordinary torque wrench and socket is utterly useless since the head bolts are obscured form the top. Anyone got any idea where I can get such a wrench?


brogenville

941 posts

231 months

Sunday 17th May 2009
quotequote all
Apparently you need the 16mm spigot version of these "torque handles":

http://images.google.co.uk/imgres?imgurl=http://ww...


fatjon

Original Poster:

2,299 posts

243 months

Sunday 17th May 2009
quotequote all
Holy crap, they don't give them away do they! £500. Might have to go on the scrounge and see if I can borrow one.

jonbarrett

800 posts

232 months

Sunday 17th May 2009
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Not sure what torque range spanner size you need but Fanell seem to do them. http://uk.farnell.com/norbar/13019/torque-wrench-1...

ridds

8,372 posts

274 months

Sunday 17th May 2009
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Would a normal Crow's foot not work?

ridds

8,372 posts

274 months

Monday 18th May 2009
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Like this.


plumAJP

1,149 posts

219 months

Monday 18th May 2009
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they wont work, the araea to get into is VERY tight. even the 1st torque wrench suggested only just fits and the amount of movement available while the wrench is on the bolt is tiny roughly 5 degrees or something.

however the 1 st torque wrench does fit and torque down the head bolts 100% guaranteed. as its the one i have borrowed.

ridds

8,372 posts

274 months

Monday 18th May 2009
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There you go then. £50, if it's too thick just grind it down a touch.



Tooled-up.com

julian64

14,325 posts

284 months

Monday 18th May 2009
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I've taken my head bolts out and didn't need a special tool. Any chance of taking a photo of what you mean?

ridds

8,372 posts

274 months

Monday 18th May 2009
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Also they're nuts aren't they.

The "bolts" are the studs in the block.

longbow

1,610 posts

265 months

Monday 18th May 2009
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Jon, I've got the wrench and end fittings you need. PlumAJP has them at the moment, but I'm guessing he's finished with them now - you're welcome to borrow them too if you like. It's basically a Norbar torque handle with 12mm and 15mm ring ends.

Julian, undoing the bolts isn't the hard part - you can use any spanner for that - but you try torquing them back up properly with a normal wrench and socket!

Edited by longbow on Monday 18th May 09:23

fatjon

Original Poster:

2,299 posts

243 months

Monday 18th May 2009
quotequote all
Longbow you have mail.

And yes, getting them out is pretty easy with a normal spanner, I say pretty easy as it's still 1/4 turn at a time and a long pipe to crack them. The bottom end of project turbo an AJP is now complete with a RaceProved lightweight flywheel and paddle clutch bolted up but I stripped down the slave cylinder of my second hand box and the seals were stuffed, swelled to about double their original length. I don't know what TVR made those seals out of but I hope durex never start using the same stuff, it would be like a leg warmer after 6 months in the wrapper. Luckily the bore and piston are like new so It's just a £25 seal kit not another £300 slave assembly.

The oil/water pump assembly is a pain to overhaul, even after you take all the bolts and ciclips out it just sits looking at you, you can fair hear it say "OK, what you gonna do with me now". And now I know why all the cap head bolts holding it together are the same except for one... Grrrr.


Jon

plumAJP

1,149 posts

219 months

Monday 18th May 2009
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Wins I have finished with it, im ready to send it tomorrow. email me if you want it sending elsewhere. thanks for the lend.

fatjon

Original Poster:

2,299 posts

243 months

Thursday 21st May 2009
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Arrived in good nick this morning thanks.

clive f

7,259 posts

263 months

Thursday 28th May 2009
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if anyones interested, I made this up to tighten up the head bolts, just a 16mm socket, cut in half, and each half welded to a stainless steel plate, this allows the torque wrench to fit in to tighten up the bolts, if anyone wants one just send me a socket, or I can make one for the price of a socket plus postage. .






itiejim

1,822 posts

235 months

Thursday 28th May 2009
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Nice work Clive, but wouldn't that type of arrangement change the ammount of torque required change due to the lever effect of that tool - or am I just confusing myselfwobble

clive f

7,259 posts

263 months

Thursday 28th May 2009
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yes your right, but if found that if you keep the wrench in line with the plate, ie in a straight line the difference in torque is minimal.

julian64

14,325 posts

284 months

Friday 29th May 2009
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Chrome vanadium to mild steel. Cool. Looks like a TIG weld. What amps was the tig welder pulling to melt that?

clive f

7,259 posts

263 months

Friday 29th May 2009
quotequote all
julian64 said:
Chrome vanadium to mild steel. Cool. Looks like a TIG weld. What amps was the tig welder pulling to melt that?
its actually Chrome vanadium to stainless 316, a slightly better match of dissimilar metals, tig welded, probably around 170 to 190amps, nothing special, my tig set goes up to 475ampshehe

TT Tim

4,168 posts

277 months

Friday 29th May 2009
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Not a million miles away from mine, another take on the same thing:



Tim