This was very nearly very nasty
This was very nearly very nasty
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FamilyGuy

Original Poster:

850 posts

212 months

Saturday 23rd January 2010
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This is the plug of an extension lead that had a single 1600 watt fan heater plugged into it. Fortunately I was in the room at the time and smelt the burning and switched it off. It was blisteringly hot and on a wallpapered wall yikes The reason it's still in the socket is because it's melted in. It's slightly out because I tried to lever it out with a screwdriver.

I looked at the rest of the extension and mysteriously although there are kite marks and BS numbers on it, there's no manufacturer or even country of origin. I'm not sure where I bought it, but I thought it was Ikea. Can anyone help identify where it came from? I'd like to have a chat with them and Trading Standards.



If you have one of these, which have a very distinctive transparent cable insulation and transparent body, then I'd consider binning it.

diesel head

391 posts

231 months

Saturday 23rd January 2010
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How long have you had it?

Thats nasty lucky you were in the room at the time!

FamilyGuy

Original Poster:

850 posts

212 months

Saturday 23rd January 2010
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Its about 3, maybe 4 years old. It's a sealed plug with no screws to check are tight.

hairyben

8,516 posts

205 months

Saturday 23rd January 2010
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Could be the wall socket in all fairness. Thats a crabtree, good brand but at least 20 years old. little bit of dust/grit/corrosion on the contact and heat will travel down the brass pin and melt the plastic.

Simpo Two

90,935 posts

287 months

Saturday 23rd January 2010
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Curious to me that it seems worst on the neutral side - I'd have thought the live would go pop first.

robinhood21

30,989 posts

254 months

Saturday 23rd January 2010
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Simpo Two said:
Curious to me that it seems worst on the neutral side - I'd have thought the live would go pop first.
I think it is the live side of the plug. Mind, I did at first think it was the neutral side too.

fido

18,335 posts

277 months

Saturday 23rd January 2010
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Be so careful with electric heaters. Went out clubbing with a few friends last Saturday till the early hours. One of them is now in hospital. She went home to sleep and was woken up in her flat (of ten) in the early hours by a burning smell .. opened the front door to see hallway in flames .. luckily she wasn't in a deep sleep as the smoke alarm didn't go off. The fire was started by a faulty electric heater. Landlord who lived with them wasn't insured either, but luckily no one died. As a side note, i did offer to let her stay round mine as we live near each other, but she declined to her near misfortune.

Edited by fido on Saturday 23 January 15:05

FamilyGuy

Original Poster:

850 posts

212 months

Saturday 23rd January 2010
quotequote all
nerd Very impressive - it's a 24 year old Crabtree.

Your theory sounded good so I decided to take the plug and socket apart. I'd assumed the problem was a poor wire connection to the top of the pin in the plug.

Breaking the socket apart revealed more heat discolouration to the top of the pin than the bottom. The end inside the socket contacts showed none and the contacts show none. The reason the plug wouldn't come out was because the safety sleeve on the pin had melted away and the shutter had shut slightly.

The pin broke out of the plug as I took it off, revealing a firmly attached metal strip which ended in one of the the fuse-holder clips. So my suspicion is now the contact with the fuse or perhaps within the end of the fuse itself. The heat damage to the plug, now I have it apart, seems to be centred on that end of the fuse.

I've another of these, so I popped the fuse out. The clips seem firm and clean enough and the fuse is "Bussmann" in Made in England.

irked Maybe just one of those things.



ETA pic



Edited by FamilyGuy on Saturday 23 January 15:39


Edited by FamilyGuy on Saturday 23 January 16:10

spikeyhead

19,565 posts

219 months

Saturday 23rd January 2010
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Simpo Two said:
Curious to me that it seems worst on the neutral side - I'd have thought the live would go pop first.
There is equal current flowing through both, so it's entirely dependant on where the poor contact is.

Smiler.

11,752 posts

252 months

Saturday 23rd January 2010
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Hey FamilyGuy, in your picture, it looks like the neutral conductor can be touched though the gap in the mounted strain relief. Can it?

If so, then the product is definitely not complaint with the appropriate standard.

Does it have a CE mark?

SwanJack

1,948 posts

294 months

Saturday 23rd January 2010
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I have one like that and got it from IKEA.

Furyous

25,263 posts

243 months

Saturday 23rd January 2010
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Is your main circuit board fuses or RCCB'S?


FamilyGuy

Original Poster:

850 posts

212 months

Sunday 24th January 2010
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Smiler. said:
Hey FamilyGuy, in your picture, it looks like the neutral conductor can be touched though the gap in the mounted strain relief. Can it?

If so, then the product is definitely not complaint with the appropriate standard.

Does it have a CE mark?
It does look like that from the last pic, but the transparent outer insulation makes it look that way. (see earlier pics) That's a good point about the CE marking though - I can't find one.

Furyous said:
Is your main circuit board fuses or RCCB'S?
MCBs plus an RCCB - but I'm not sure that would help here because there is no short (overload to trip the MCB) or leakage to earth (Residual current difference to trip the RCCB).

motco

17,279 posts

268 months

Sunday 24th January 2010
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robinhood21 said:
Simpo Two said:
Curious to me that it seems worst on the neutral side - I'd have thought the live would go pop first.
I think it is the live side of the plug. Mind, I did at first think it was the neutral side too.
That is the live side and in my experience of overheating plugs, it's the fuse holders that cause the high resistance necessary to lead to heat generation. The brass of the fuse clips softens with heat and becomes annealed. Once annealed it has no elasticity left and it relaxes its grip on the fuse with this result. I would guess that the multi-way socket is not to blame here, but the plug is. Just a guess though...

Simpo Two

90,935 posts

287 months

Sunday 24th January 2010
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spikeyhead said:
Simpo Two said:
Curious to me that it seems worst on the neutral side - I'd have thought the live would go pop first.
There is equal current flowing through both, so it's entirely dependant on where the poor contact is.
Fair point.

As I understand it, fuses fail if the current passing through them is sufficient to create enough heat to melt the wire inside them. As the fuse did not fail, the heat did not reach that point. Perhaps plugs should be fitted with some kind of thermal detector that will fail and break the circuit at a preset temperature?

andy43

12,465 posts

276 months

Sunday 24th January 2010
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Smiler. said:
Hey FamilyGuy, in your picture, it looks like the neutral conductor can be touched though the gap in the mounted strain relief. Can it?

If so, then the product is definitely not complaint with the appropriate standard.

Does it have a CE mark?
From the big pic, looks like the cable has a clear outer sheath.
And for what it's worth, the Ikea electrical stuff I've seen is crap - the light fittings aren't exactly high quality, never mind extension leads supposed to take 3kw through them.
I'd be taking that back to Ikea on a sunday afternoon and dumping it on their desk talking loudly about kid's bedrooms going up in smoke.
You might get a free wardrobe biggrin

mybrainhurts

90,809 posts

277 months

Sunday 24th January 2010
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FamilyGuy said:
That looks like a rather poorly stormtrooper...

hairyben

8,516 posts

205 months

Monday 25th January 2010
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The heat does look centred around the pin/fuse contact, still can't rule out a dodgy socket as heat does transfer down a brass pin well (pin is welded to the contact, right?) but you did mention the I*ea word, having attended to a disproportionate number of failed light fittings carrying their hallmark I'd wager the child labour item at fault.