hollowpockets you say...
hollowpockets you say...
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hollowpockets

Original Poster:

5,910 posts

245 months

Thursday 25th February 2010
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As you guys know my car has been running 3 days since rebuild, today I have just fixed problem 3. On fire up the starter was fked. Replaced, 5 minutes running snapped the auxiliary belt then yesterday my car kept trying to cut out. Replaced another bosche 044 for the 3rd one in 18.months! I am determined to get this beast to yellowshed! smile

If you didn't know me from the TVR fold you'll now understand the name...

HP over and out.

Lakelord

1,756 posts

233 months

Thursday 25th February 2010
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You're certainly having your share of bad luck Graham. Not heard of quality issues on the fuel pump but there has been lots of chat regarding the auxiliary belt. Have you fitted a Gates belt? This seems like the only one that really works long term - part number 6pk1708.

RobP

2,097 posts

270 months

Thursday 25th February 2010
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I went though a spate of shredding about 4 alternator belts in rapid succession and this occurred after my engine/gearbox had been taken out/replaced. The problem was the recommended 1700mm belt was just too long. An easy way to tell is to see how much play there is in the tensioner. If when you put a new belt on the tensioner is sitting right on the end-stop it is basically too long; it won't be able take up any slack when the belt gets hot and expands and so you will need to put a shorter belt on (or put some shims on the alternator, which has the same effect of 'shortening' the belt). I replaced the 1700mm with a 1693mm belt and although it was a bit of pig to get on, I haven't heard a squeak from it since (replaced about a year ago).

daddysumo

2,545 posts

242 months

Thursday 25th February 2010
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Lakelord said:
You're certainly having your share of bad luck Graham. Not heard of quality issues on the fuel pump but there has been lots of chat regarding the auxiliary belt. Have you fitted a Gates belt? This seems like the only one that really works long term - part number 6pk1708.


Im on my third 044, the second one lasted around 2 months max, I've sent it back to Bosch for investigation.

TuxMan

9,011 posts

267 months

Thursday 25th February 2010
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Stupid question ....have you got a filter inline before the pump ?? could they be getting crap in them ?

daddysumo

2,545 posts

242 months

Thursday 25th February 2010
quotequote all
TuxMan said:
Stupid question ....have you got a filter inline before the pump ?? could they be getting crap in them ?


Nope I do not but, I have replaced all the fuel pipes and emptied the tank and inspected it with an endescope and it's as clean as a babys bott, also the filter downstream of the pump is 'as clean as' too.
My last one failed after Yellowshed had it on the dyno,it was supplying the set pressure all evening, then on the last run the pressure dropped alarmingly. I also have the wiring mod etc and have checked that all out as well.
I certainly do not trust them now as this was probably the cause of my engine woes originally, and will be fitting an AFR gauge in the not to distant future.

hollowpockets

Original Poster:

5,910 posts

245 months

Thursday 25th February 2010
quotequote all
Hey Steve, thought I was the only one having 044 pumps failing on me. The sparky at work thinks the car is building up static which can cause the current to surge and fry things. Not sure what can be done to cure it though. When it was on dastek rollers the car was freezing their dyno software and extra earths were needed from the chassis to the dyno rig.

TuxMan

9,011 posts

267 months

Thursday 25th February 2010
quotequote all
OK Steve , sounds like you have it covered !! i,v just fitted a new one ready for a remapp at Trevors in mid March ....lets hope i don,t get any issues !!!

daddysumo

2,545 posts

242 months

Thursday 25th February 2010
quotequote all
I believe the problem with failing is with the fuel return to the tank being too small.The pressure regulator bypasses so much fuel back to the tank through the little return.If you disconnect the pipe at the exit of the pressure regulator the pump runs much quieter and there fore probably cooler I would think too. I suspect this is not an issue with the standard pumps. All IMO and yet to be totally proven but hope to get round to it as some point !

TuxMan

9,011 posts

267 months

Thursday 25th February 2010
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Bugger , having just done all the new pipe work in -6 including the return i could have done the return in -8 !!

andygtt

8,345 posts

293 months

Thursday 25th February 2010
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just bought an 044 to make my car more reliable frown... pick my petrol tank up tomorrow as had it modified, wonder if i should increase the size of the return to the tank while its out!

Gadgeroonie

5,362 posts

265 months

Thursday 25th February 2010
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run two pumps

if one fails the other one will continue to operate

it also means the load is reduced on the pumps

Lakelord

1,756 posts

233 months

Saturday 27th February 2010
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Lakelord said:
Not heard of quality issues on the fuel pump
Boy, is my face red? Car currently on a low loader being recovered due to a fuel pump failure. grumpy

Is there an alternative to the 044 Pump that's more reliable?

Mike Tuckwood

1,261 posts

228 months

Saturday 27th February 2010
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Just a few thoughts as I've not experience this yet, but the Bosch 044 is an extremely powerful pump! Way too powerful (IMHO) to be running cars with only 400ish BHP?

I'm fairly sure mine is a Bosch 710 and at least one I've seen before was too?
The power consumption (amps) for this is markedly lower too with only marginal loss in outright flow capability.

An external Walboro pump will be sufficient I would say?

The problem could also be that if a fuel pump is too powerful, they cant pull fuel in through the pump inlet fast enough, this causes a pressure drop at the intake and the pump then cavitates and draws in air. This causes progressive pump deteriotion and hampers the pumps ability to flow fuel.


Edited to add that running 2 fuel pumps, especially 044's will overpower the fuel pressure regulator, not to mention the considerable heating effect it would have on the fuel.


Mike.

Edited by Mike Tuckwood on Saturday 27th February 16:10

MadMacMcMad

1,267 posts

283 months

Saturday 27th February 2010
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I have the 044 pump and it's very noisy when warm. I find it hard to believe that this is OK. I am also concerned to hear that they are failing.
Is there a quieter/reliable alternative? I am running 390BHP and have done the necessary wiring modifications.

daddysumo

2,545 posts

242 months

Sunday 28th February 2010
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My third brand new 044 failed again tonight ranting
I've so had enough of Nobles at the mo

hollowpockets

Original Poster:

5,910 posts

245 months

Sunday 28th February 2010
quotequote all
Sorry to hear that Steve, think if mine goes again ill be trying an alternative. Thanks for a shot of the coils. Looking forward to the drive home.

Lakelord

1,756 posts

233 months

Monday 1st March 2010
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Mike Tuckwood said:
An external Walboro pump will be sufficient I would say?

Mike.
Mike, have you used Walbro in other applications, found them reliable etc?
In your opinion, would this one be a suitable alternative to the Bosch pump?

http://www.fuelpumpsonline.co.uk/walbro-255lph-ext...

Mike Tuckwood

1,261 posts

228 months

Monday 1st March 2010
quotequote all
Lakelord said:
Mike Tuckwood said:
An external Walboro pump will be sufficient I would say?

Mike.
Mike, have you used Walbro in other applications, found them reliable etc?
In your opinion, would this one be a suitable alternative to the Bosch pump?

http://www.fuelpumpsonline.co.uk/walbro-255lph-ext...
We have used the 255L Walboro pumps for years with no notable problems at all, so I wouldn't hesitate in using one myself.


Mike

Lakelord

1,756 posts

233 months

Monday 1st March 2010
quotequote all
Mike Tuckwood said:
Lakelord said:
Mike Tuckwood said:
An external Walboro pump will be sufficient I would say?

Mike.
Mike, have you used Walbro in other applications, found them reliable etc?
In your opinion, would this one be a suitable alternative to the Bosch pump?

http://www.fuelpumpsonline.co.uk/walbro-255lph-ext...
We have used the 255L Walboro pumps for years with no notable problems at all, so I wouldn't hesitate in using one myself.


Mike
Thanks for the prompt response Mike. Think I'll take this route and see what happens. It can't be any worse than the Bosch pump!!