Help Please!
Author
Discussion

V8 Vum

Original Poster:

3,206 posts

250 months

Monday 12th April 2010
quotequote all
I have now examined the area that the broken cannister solenoid pipe connects ....
and the clip-on boss has snapped clean off the plastic throttle body mounting plate.
This plate appears to be part of the lower central chamber running front-to-back of the engine top, and that soundS very expensive!

What a disaster!

Any engine gurus got an idea how I can fix this PLEASE! - I am totally peed off now! I'm NOT Playing any more! getmecoat



weeping

Apart from a bullet in the head, can someone help me??


Keith

GTR One

216 posts

246 months

Monday 12th April 2010
quotequote all
Yep, mine connect's here too, but has a retaining clip as part of the fitting. Will the remaining aluminium piece pull out easily or does it look like part of the lower assembly..like a spigot thats broken off?

Happy Jim

1,079 posts

268 months

Monday 12th April 2010
quotequote all
You'll just need to seal the hole off to stop air entering - the purge won't (I'm guessing) be connected to your fuel tank vapour outlet.

Rgds

Jim

Steve_D

13,801 posts

287 months

Monday 12th April 2010
quotequote all
As Jim says do you need it or can it just be sealed?

If it needs reconnecting then you need to dismantle the throttle body and get an engineering company to drill out the fitting and make a replacement to screw in its place. Not a difficult job.

Steve

V8Dom

3,547 posts

231 months

Monday 12th April 2010
quotequote all
can you take the assembly off, drill it out and glue a piece of brake pipe in the hole to use as a new outlet??

Dom

V8 Vum

Original Poster:

3,206 posts

250 months

Tuesday 13th April 2010
quotequote all
Steve...

Problem is that I have no idea if this pipe on the LS7 is important, or affects the ECU (and what to do about it), or has any IVA implications?

I notice that some on other forums seem to actively remove this and block it off, but then I suspect their motors are not pre-registration.

Who knows?

cheers

V8 Vum

Original Poster:

3,206 posts

250 months

Tuesday 13th April 2010
quotequote all
V8Dom said:
can you take the assembly off, drill it out and glue a piece of brake pipe in the hole to use as a new outlet??

Dom
Dom, having never worked on an LS7 before, and no workshop manual, I have no idea how easy or difficult this would be.

I have worked many times with all sorts of european engines in the past, but not this one!

Does anyone know the procedure? Any torque settings I need to know about, sealing needs, gaskets, potential issues?...what is inside? Any manuals?

Quite happy to do this, but I like to know what I am getting into...

cheers

Keith


Edited by V8 Vum on Tuesday 13th April 08:24

738 driver

1,202 posts

222 months

Tuesday 13th April 2010
quotequote all
Keith, just remove the throttle body, (four bolts and a re-useable 0 ring type gasket are employed here).
Get a new, clean cotton rag, push inside the manifold to form a neat seal, then hand drill (with a short bit and fingers) tap or screw straight in your replacement union. The plastic is very soft and easily worked, just make sure you seal the new connection properly and vacuum the whole area out before removing the cloth, rebuild.
1/2 hour tops to sort it, dont get too worried.

crafty

2,291 posts

266 months

Tuesday 13th April 2010
quotequote all


Here's a VERY good explanation of EVAP.

http://www.autoshop101.com/forms/Hybrid13.pdf


Edited by crafty on Tuesday 13th April 09:54

V8 Vum

Original Poster:

3,206 posts

250 months

Tuesday 13th April 2010
quotequote all
738 driver said:
Keith, just remove the throttle body, (four bolts and a re-useable 0 ring type gasket are employed here).
Get a new, clean cotton rag, push inside the manifold to form a neat seal, then hand drill (with a short bit and fingers) tap or screw straight in your replacement union. The plastic is very soft and easily worked, just make sure you seal the new connection properly and vacuum the whole area out before removing the cloth, rebuild.
1/2 hour tops to sort it, dont get too worried.
That solution is brilliant, and I can't understand why I did not think of it - a few years ago I would have!

Now I need to either get the broke pipe end (that fits/clicks into the snap hose) refabricated with a threaded end ( anyone with a small lathe?) or go for a simple tube replacement, cut off the clip-fitting and use a lenght of pipe to join.

cheers

Keith

V8Dom

3,547 posts

231 months

Tuesday 13th April 2010
quotequote all
V8 Vum said:
738 driver said:
Keith, just remove the throttle body, (four bolts and a re-useable 0 ring type gasket are employed here).
Get a new, clean cotton rag, push inside the manifold to form a neat seal, then hand drill (with a short bit and fingers) tap or screw straight in your replacement union. The plastic is very soft and easily worked, just make sure you seal the new connection properly and vacuum the whole area out before removing the cloth, rebuild.
1/2 hour tops to sort it, dont get too worried.
That solution is brilliant, and I can't understand why I did not think of it - a few years ago I would have!

Now I need to either get the broke pipe end (that fits/clicks into the snap hose) refabricated with a threaded end ( anyone with a small lathe?) or go for a simple tube replacement, cut off the clip-fitting and use a lenght of pipe to join.

cheers

Keith
would have suggested the rag job but be very carefull you get all the bits out,

Good luck

Dom

V8 Vum

Original Poster:

3,206 posts

250 months

Tuesday 13th April 2010
quotequote all
As always thanks for all your helpful thoughts buddies!
I ahev found a local guy with a lathe who will be fabricating a screw-in replacement. Hopefully problem solved!

All I need to do now is to stretch the damn engine loom!

cheers

Keith