Cooling Fan Problem
Discussion
Help please.
Blew the 40amp fuse on the cooling fan. Checked the otter switch which is ok.
Next checked each fan after shorting out otter switch, just one fan came on. I then changed the connector from the working fan the the other one. This fan worked.
So both fan motors are ok.
The problem lies with the wiring.
My question is - Is there a separate cable from each cooling fan motor to the relay, or does the cable split somewhere within the loom? How do I check for breaks?
Any help would be most welcome
Steve
Blew the 40amp fuse on the cooling fan. Checked the otter switch which is ok.
Next checked each fan after shorting out otter switch, just one fan came on. I then changed the connector from the working fan the the other one. This fan worked.
So both fan motors are ok.
The problem lies with the wiring.
My question is - Is there a separate cable from each cooling fan motor to the relay, or does the cable split somewhere within the loom? How do I check for breaks?
Any help would be most welcome
Steve

Quinny said:
Steve, mines a 94 and had the single orange 40 amp fuse...
It was forever blowing
Usually at the most inconvienient time... It got to the point that I just couldn't trust that the fans would come on when they needed to...
Absolutly nothing wrong with my fans, otter, or wiring... It was just the current draw from both fans kicking in..
I fitted the modwise 2 stage cooling kit probably about 7 years ago now
I've never had a single problem since, cooling is far more controlled, never blown a fuse, never worry if the fans are going to cut in or not.... I just know it all works..
I would never go back to the single 40 amp
Thanks Quinny - just watched your inspirational video in the blue Griff - Did the jobIt was forever blowing
Usually at the most inconvienient time... It got to the point that I just couldn't trust that the fans would come on when they needed to...Absolutly nothing wrong with my fans, otter, or wiring... It was just the current draw from both fans kicking in..
I fitted the modwise 2 stage cooling kit probably about 7 years ago now

I've never had a single problem since, cooling is far more controlled, never blown a fuse, never worry if the fans are going to cut in or not.... I just know it all works..
I would never go back to the single 40 amp
Steve
Don't assume entirely that there is only one fuse and relay. Mine ('95 500)looked like it only had one from the fuse box layout and when I had the same problem (only one fan kicking in) it took a trip to my Indie for them to dig out the extra relay and fuse that had been tucked down the back of the battery. It was this fuse that had gone - replaced it and all OK again.
You would be wisely employing your time by putting your multimeter (or even test lamp) across the 4 terminals. Knowing which of the 4 wires is the miscreant would be a good start. Even the modwise rewiring wouldn't fix it if one of the earths was broken IIRC.
Squashing the tab lock and withdrawing the spade terminals to clean up the connectors is always worthwhile, then reassemble with vaseline or the ilk.
Squashing the tab lock and withdrawing the spade terminals to clean up the connectors is always worthwhile, then reassemble with vaseline or the ilk.
spend said:
You would be wisely employing your time by putting your multimeter (or even test lamp) across the 4 terminals. Knowing which of the 4 wires is the miscreant would be a good start. Even the modwise rewiring wouldn't fix it if one of the earths was broken IIRC.
Squashing the tab lock and withdrawing the spade terminals to clean up the connectors is always worthwhile, then reassemble with vaseline or the ilk.
Thanks Spend for the advice.Squashing the tab lock and withdrawing the spade terminals to clean up the connectors is always worthwhile, then reassemble with vaseline or the ilk.
I checked all 4 wires with the multimeter and got 15 vols on both live and good Ohms reading on both earth wires. When the miscreant live connections were connected and checked again under load there was zero voltage reading.
I swapped over relays to eliminate that as a problem.
Now I have no idea what the problem could be.
ANY ONE?
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