What's this engine part??
What's this engine part??
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300bhp/ton

Original Poster:

41,030 posts

220 months

Wednesday 19th May 2010
quotequote all
To further a thread I started the other week: http://www.pistonheads.com/gassing/topic.asp?h=0&a...

A friend has a car, a 1.6 petrol SEAT Ibiza on a 58 plate. It was bought new and is 100% as it left the factor, no mods at all.

However under certain conditions you can get it to make a dumping sound. If you use hard or near full throttle but shift before 4000rpm you hear an audible hissing/whoosing sound, a little bit like the noise an air clutch makes on a lorry or tractor. But most definitely the sound of compressed gas/air being released.

If you go above 4000rpm it doesn't do this. The only other notable thing we've ID'ed is that the car becomes far more jerky when changing gear above 4000rpm when it doesn't make this noise. We don't know if this is related to it or not.

Anyhow, at last I've got some pics of what we "think" is making the noise.

It seems to have a heavy duty rigid hose connected to it that dissappears out of sight down the back of the engine under the airbox, so I don't know were it goes or what it is connected to.

In front of the small hole on the front of the device there appears to be a small amount of black carbon like deposit as though when something "vents" from the hole it leaves a little bit of trace.








So does anyone know what this thing is, what it does and is it at all to do with the car making this noise?


Thanks.

smile

R11ysf

1,968 posts

212 months

Wednesday 19th May 2010
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Yep I'd go with head oil breather / catcher which then drains back into the base of the engine.

soad

34,701 posts

206 months

Wednesday 19th May 2010
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Looks horrible whatever it is. Rip it out I say! Unwanted clutter and that. biggrin

The Wookie

14,209 posts

258 months

Wednesday 19th May 2010
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Charcoal Canister?

300bhp/ton

Original Poster:

41,030 posts

220 months

Wednesday 19th May 2010
quotequote all
doogz said:
As for the air being displaced, could be a lot of things. Valve not closing properly? valve stem oil seal gubbed. Could explain why there is air blowing about in the cylinder head as well as the bad running.

I can't really say with any form of certainty, without having had a good nosy about for myself though, but if it's new, take it back and kick up fk.
It runs fine, I don't think there is anything wrong with it.

I just don't know what this device is or what the noise is. I'm curious, not concerned.

smile

TheLurker

1,589 posts

226 months

Wednesday 19th May 2010
quotequote all
R11ysf said:
Yep I'd go with head oil breather / catcher which then drains back into the base of the engine.
Thats my thoughts.

300bhp/ton

Original Poster:

41,030 posts

220 months

Wednesday 19th May 2010
quotequote all
doogz said:
Na, looks like an oil breather to me? Can you not follow the hose, see where it goes/if it feeds into the airbox?
Not from above the engine, well not at least without ripping out the entire air box, which I doubt would be a 5 min job. I haven't crawled all the way underneath it either, although I'm not sure you'd see much more.

In the 2nd pic you can see another hose going back to the airbox, also that's a rubber one as you'd expect for a return or breather. The one on this thing appears to be a solid rigid hose and from the looks of things doesn't go into the airbox at all.

300bhp/ton

Original Poster:

41,030 posts

220 months

Wednesday 19th May 2010
quotequote all
doogz said:
The Wookie said:
Charcoal Canister?
Modern cars still have these?

300, thought it was "jerky"?
Yep, there's a distinct difference in feel. If the noise occurs the car is much smoother and refined, when it doesn't and you are caining it the car feels far more jerky when you shift (as in when you depress the clutch pedal and back up again).

Our thinking was along the lines of if it has something to try and "smooth" out the changes when you evidently aren't racing or at full chat.

HellDiver

5,708 posts

212 months

Wednesday 19th May 2010
quotequote all
It's not an EGR valve, is it? A leaking EGR?

My housemate's diesel Astra has a leaky EGR, sounds like a steam train on occasion (rather than a tractor), and when it's doing it's Rocket impression there's fumes escaping into the engine bay.

300bhp/ton

Original Poster:

41,030 posts

220 months

Wednesday 19th May 2010
quotequote all
HellDiver said:
It's not an EGR valve, is it? A leaking EGR?

My housemate's diesel Astra has a leaky EGR, sounds like a steam train on occasion (rather than a tractor), and when it's doing it's Rocket impression there's fumes escaping into the engine bay.
I'm pretty sure it's not the EGR valve as the exhaust manifold is on the other side of the block and this doesn't appear to be connected to it.

But the idea in principle isn't bad. Most EGR valves don't operates at WOT. And whatever makes this noise only operates at certain rpms.

But it's not a leaking air sound. It's a sound of something compressed being released and only happens with hard acceleration and then press the clutch pedal down before 4000rpm. The noise occurs right when you depress the clutch/lift off the throttle. I need to check but I don't know if it does or doesn't make the noise if you just back off the throttle rather than depress the clutch as well though.

Matt Harper

7,050 posts

231 months

Wednesday 19th May 2010
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Positive Crankcase Ventilation (PCV) valve?

wolf1

3,100 posts

280 months

Wednesday 19th May 2010
quotequote all
HellDiver said:
It's not an EGR valve, is it? A leaking EGR?

My housemate's diesel Astra has a leaky EGR, sounds like a steam train on occasion (rather than a tractor), and when it's doing it's Rocket impression there's fumes escaping into the engine bay.
Yes it's an egr valve.

300bhp/ton

Original Poster:

41,030 posts

220 months

Thursday 20th May 2010
quotequote all
wolf1 said:
HellDiver said:
It's not an EGR valve, is it? A leaking EGR?

My housemate's diesel Astra has a leaky EGR, sounds like a steam train on occasion (rather than a tractor), and when it's doing it's Rocket impression there's fumes escaping into the engine bay.
Yes it's an egr valve.
Are you saying that for certain, or are you guessing?

The reason I ask is unless it uses internal EGR, this doesn't appear to be attached to the exhaust.

Cheers.

Rich_W

12,548 posts

242 months

Thursday 20th May 2010
quotequote all
That's a Breather. Take it from me! smile

As for the noise. Have you tried sticking your head under the bonnet whilst revving it? BTW, air box is easy on that car. Philips head screws all around the edge and the lid comes off. Take out the filter and they'll either be some push fit rubber bungs on the underside. Or some screws in the bottom of the filter housing.

Matt Harper

7,050 posts

231 months

Thursday 20th May 2010
quotequote all
300bhp/ton said:
wolf1 said:
HellDiver said:
It's not an EGR valve, is it? A leaking EGR?

My housemate's diesel Astra has a leaky EGR, sounds like a steam train on occasion (rather than a tractor), and when it's doing it's Rocket impression there's fumes escaping into the engine bay.
Yes it's an egr valve.
Are you saying that for certain, or are you guessing?

The reason I ask is unless it uses internal EGR, this doesn't appear to be attached to the exhaust.

Cheers.
This is a Seat Ibiza EGR:



They get very hot - so are not made of plastic.

I still think it's a crank case vent/breather (PCV).

300bhp/ton

Original Poster:

41,030 posts

220 months

Thursday 20th May 2010
quotequote all
So if it is a breather, do you reckon its the source of the noise?

petrolveins

1,783 posts

203 months

Thursday 20th May 2010
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Not sure this is of much help, but i've got the same engine in my fabia, just had a good look at it just now, and everything is just as your photos show, right down to all the labels on the pipes and hoses and I have never heard any sort of dump-valve-esque noises. confused

Jonny671

29,904 posts

219 months

Thursday 20th May 2010
quotequote all
petrolveins said:
Not sure this is of much help, but i've got the same engine in my fabia, just had a good look at it just now, and everything is just as your photos show, right down to all the labels on the pipes and hoses and I have never heard any sort of dump-valve-esque noises. confused
Obviously need to use the right one abit harder then! tongue out


Arun_D

2,340 posts

225 months

Thursday 20th May 2010
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As said before by others...it's part of the crankcase ventilation system.


HellDiver

5,708 posts

212 months

Friday 21st May 2010
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300bhp/ton said:
The reason I ask is unless it uses internal EGR, this doesn't appear to be attached to the exhaust.
Quite a few engines have an EGR tunnel of sorts through the head - the Vauxhall 2.0DTI has 5 exhaust ports on the manifold, one of which routes through the head to the inlet manifold, then to the EGR.

The EGR on the Durascrap in the Mondeo is on the side of the head, again not near the exhaust manifold.

But, it seems it's not an EGR you're looking at anyway, so it's all a bit academic.