Rising rate FPR
Author
Discussion

Ultra Violent

Original Poster:

2,827 posts

293 months

Monday 20th September 2010
quotequote all
I need a rising rate FPR, going from 5bar and able to support 2bar boost. Bosch are comically expensive (£600), anyone know of a more sensible source?

bertelli_1

2,401 posts

234 months

Monday 20th September 2010
quotequote all
scrapyards? One of those adjustable fse jobbies? 5 bar plus is quite a high fuel pressure, no?

Vixpy1

42,697 posts

288 months

Monday 20th September 2010
quotequote all
Avoid FSE ones, they are shocking.

Fuelab or Aeromotive.

stevieturbo

17,986 posts

271 months

Monday 20th September 2010
quotequote all
Why a rising rate reg ?

Surely the common 1:1 is perfectly fine ?

And whilst FSE look crap, Ive never had any problems with them. Absolutely avoid SARD regulators though. They really are crap.

As above though, Aeromotive, Magnafuel, SX, Fuelab, Turbosmart, there are plenty.


Or even the standard one on the car would work. Why is 5 bar base needed ?

Vixpy1

42,697 posts

288 months

Monday 20th September 2010
quotequote all
stevieturbo said:
Why a rising rate reg ?

Surely the common 1:1 is perfectly fine ?

And whilst FSE look crap, Ive never had any problems with them. Absolutely avoid SARD regulators though. They really are crap.

As above though, Aeromotive, Magnafuel, SX, Fuelab, Turbosmart, there are plenty.


Or even the standard one on the car would work. Why is 5 bar base needed ?
I've seen 5 FSE's fail this year alone, agree on the SARD ones though.

350zwelgje

1,820 posts

285 months

Monday 20th September 2010
quotequote all
Vixpy1 said:
stevieturbo said:
Why a rising rate reg ?

Surely the common 1:1 is perfectly fine ?

And whilst FSE look crap, Ive never had any problems with them. Absolutely avoid SARD regulators though. They really are crap.

As above though, Aeromotive, Magnafuel, SX, Fuelab, Turbosmart, there are plenty.


Or even the standard one on the car would work. Why is 5 bar base needed ?
I've seen 5 FSE's fail this year alone, agree on the SARD ones though.
How can failure of a fuel pressure regulator be identified? I had to correct the setting twice a year and are puzzled as there often is a difference in pressure between a cold and hot engine... This is on a TVR with standard injected 3.5 RV8, and flapper type injection setup.

Rob

Vixpy1

42,697 posts

288 months

Monday 20th September 2010
quotequote all
Generally on boosted cars, the boost goes up, the pressure does not. Once you have ruled out pump, filter etc

Ultra Violent

Original Poster:

2,827 posts

293 months

Monday 20th September 2010
quotequote all
stevieturbo said:
Why a rising rate reg ?

Surely the common 1:1 is perfectly fine ?

And whilst FSE look crap, Ive never had any problems with them. Absolutely avoid SARD regulators though. They really are crap.

As above though, Aeromotive, Magnafuel, SX, Fuelab, Turbosmart, there are plenty.


Or even the standard one on the car would work. Why is 5 bar base needed ?
The engine is pretty extreme and we need the headroom/extra range of the rising rate. Technically it can be compensated for in the ECU (quite easily), but rising rate allows another degree of freedom/control/headroom.

Vixpy1

42,697 posts

288 months

Monday 20th September 2010
quotequote all
UV, speak to Mark at Lateral as he stocks the fuelab ones. All types and sorts :

http://www.lateralperformance.co.uk/

Say i sent you, he will prob swear when you mention me, but its friendly swearing hehe

stevieturbo

17,986 posts

271 months

Monday 20th September 2010
quotequote all
350zwelgje said:
How can failure of a fuel pressure regulator be identified?

Rob
A fuel pressure gauge is a good way to start.

As for the rising rate thing. There are very few of these about. So is it a rising rate one you want, or a standard 1:1 rate ?
Rising rate implies a ratio greater than the normal 1:1 with boost.

stevieturbo

17,986 posts

271 months

Monday 20th September 2010
quotequote all
Ultra Violent said:
stevieturbo said:
Why a rising rate reg ?

Surely the common 1:1 is perfectly fine ?

And whilst FSE look crap, Ive never had any problems with them. Absolutely avoid SARD regulators though. They really are crap.

As above though, Aeromotive, Magnafuel, SX, Fuelab, Turbosmart, there are plenty.


Or even the standard one on the car would work. Why is 5 bar base needed ?
The engine is pretty extreme and we need the headroom/extra range of the rising rate. Technically it can be compensated for in the ECU (quite easily), but rising rate allows another degree of freedom/control/headroom.
Is it lack of injector, or what is the problem ? And what pump are you using ?

Mr2Mike

20,143 posts

279 months

Tuesday 21st September 2010
quotequote all
stevieturbo said:
Is it lack of injector, or what is the problem ? And what pump are you using ?
I was wondering about the pump, what pressure does the internal relief valve typically operate at? Flow will also be down unless it's specced for 5 bar operation.

stevieturbo

17,986 posts

271 months

Tuesday 21st September 2010
quotequote all
Mr2Mike said:
stevieturbo said:
Is it lack of injector, or what is the problem ? And what pump are you using ?
I was wondering about the pump, what pressure does the internal relief valve typically operate at? Flow will also be down unless it's specced for 5 bar operation.
A standard 044 will handle 8 bar no problem.

Although it would make more sense to build a fuel system that didnt rely on inflated pressures for it to work, especially if using higher boost levels.

Pumaracing

2,089 posts

231 months

Tuesday 21st September 2010
quotequote all
I personally don't understand the need for a rising rate regulator in a fully mapped system. It's just one more thing to go wrong or out of calibration and it's not that easy to check properly if it has. The ecu map will also look very odd and non intuitive and not be able to run standard boost compensation adjustments.

A normal regulator connected to the inlet manifold maintains a fixed amount of fuel pressure over and above boost pressure and it's easy to check if the base pressure is still correct.

Moreover if you run injectors at too high a pressure their reliability and service life will suffer so all in all I don't see the point.

stevieturbo

17,986 posts

271 months

Tuesday 21st September 2010
quotequote all
Pumaracing said:
not be able to run standard boost compensation adjustments.
Most people will map using MAP vs RPM, so any such compensations arent really used as they would in a TPS vs RPM with MAP compensation.

Although fully agree on everything else

Ultra Violent

Original Poster:

2,827 posts

293 months

Thursday 23rd September 2010
quotequote all
Problem is we are running the biggest injectors we are prepared to run. These will run at 80% duty at full boost and that is too much for us (its an endurance engine). We could run higher base pressure, but that would be overkill most of the time and unnecessarily stress parts that don't need to be stressed .

This build is tried and tested with high BHP Turbo endurance engines. As mentioned Bosch do a Motorsport part, but its £600+

If I have to pay up, thats fine, but there must be a cheaper quality solution somewhere out there.

stevieturbo

17,986 posts

271 months

Thursday 23rd September 2010
quotequote all
Ultra Violent said:
Problem is we are running the biggest injectors we are prepared to run. These will run at 80% duty at full boost and that is too much for us (its an endurance engine). We could run higher base pressure, but that would be overkill most of the time and unnecessarily stress parts that don't need to be stressed .

This build is tried and tested with high BHP Turbo endurance engines. As mentioned Bosch do a Motorsport part, but its £600+

If I have to pay up, thats fine, but there must be a cheaper quality solution somewhere out there.
You still havent explained what you need.

Is it a 1:1 regulator the same as 99% of FPR's in existence, or one that has a higher ratio than 1:1 with boost ?

Also "Problem is we are running the biggest injectors we are prepared to run." raises queries.

What size are they, and what is the reason for not going large enough to operate a sensible fuel system ? 1000cc and 2000cc injectors are readily available that perform very well.

If you think your injectors cant handle 80% duty, then they are crap and you should be sourcing better ones anyway.
Even if it was some sort of endurance racer, any decent injector could sit at 80% all day long with no problems.

Ultra Violent

Original Poster:

2,827 posts

293 months

Friday 24th September 2010
quotequote all
As mentioned, i'm looking for a rising rate.

Can you point me in the direction of injectors that have a good spray pattern at low RPM and can flow sufficiently well at the top-end. My concern with larger injectors is they just become a hose and low RPM atomisation is compromised.

I'm all for a simple solution and would like to avoid Rising Rate if possible, but equally I need a reliable, capable solution.


stevieturbo

17,986 posts

271 months

Friday 24th September 2010
quotequote all
Ultra Violent said:
As mentioned, i'm looking for a rising rate.

Can you point me in the direction of injectors that have a good spray pattern at low RPM and can flow sufficiently well at the top-end. My concern with larger injectors is they just become a hose and low RPM atomisation is compromised.

I'm all for a simple solution and would like to avoid Rising Rate if possible, but equally I need a reliable, capable solution.
Rising rate, 5 bar base and 2bar boost will far exceed the ability of most pumps and injectors so would be a totally counter productive system that would not work.

If you gave us a clue of engine or power involved along with the control system, sensible help might be more forthcoming. At the minute don't know if its 1 cyl or 16, or 10bhp or 1000.

Ultra Violent

Original Poster:

2,827 posts

293 months

Friday 24th September 2010
quotequote all
Im not sure if this is a terminology thing, but my guys use this approach all the time.

Basically, the engine is 3.6ltr, 6 cyl, built to support 1.6bar boost and should put out over 700bhp. The engine is very similar to a tried and tested 935 endurance engine my Mech runs.

My understanding is I need the FPR to provide 5 Bar over manifold boost pressure. If FP doesn't scale with boost then all your MAP'ing goes to tits as you Delta (manifold/FP) decays with rising boost. With a rising rate FPR, as boost increases your relative fuel pressure remains constant...