V8S Update
V8S Update
Author
Discussion

LamboV8S

Original Poster:

112 posts

193 months

Tuesday 26th October 2010
quotequote all
Hi All,

Haven't posted for a while, had other things on the go then knackerd my back!
So now instead of struggling with an engine hoist in my garage at home we trailered the S chassis over to the factory and whipped the engine and box out in no time.
Bit slow at work so I managed to spend the whole day stripping the chassis ready for blasting and yes Chris you were right about the trailing arms has to saw through both outer pivot bolts.
Weak areas on the outside of the arms so will have to have them a coat of looking at, end of the day the job is moving forward!!!

Ray

Barkychoc

7,848 posts

233 months

Tuesday 26th October 2010
quotequote all
Good to hear its progressing - any pics?

Photobucket instructions below - or you can use the 'upload a picture' option when you post - though I understand its a bit hit and miss whether it works properly.

Photobucket Instructions


LamboV8S

Original Poster:

112 posts

193 months

Wednesday 27th October 2010
quotequote all
I will have a bash at loading a photo or two

LamboV8S

Original Poster:

112 posts

193 months

LamboV8S

Original Poster:

112 posts

193 months

Saturday 30th October 2010
quotequote all
May have to get my daughters help to load pics correctly

Gerald-TVR

4,896 posts

226 months

Saturday 30th October 2010
quotequote all
LamboV8S said:
May have to get my daughters help to load pics correctly
Will I do? In photobucket go to the 'Share this Image' box, copy the text from the 'IMG Code' entry and just paste into the post and lo and behold!!



So lots more photos please

Norman

LamboV8S

Original Poster:

112 posts

193 months

Saturday 30th October 2010
quotequote all
Thanks Norman, I'm better with spanners, honestly! I can't open a file with a mouse but I can open a mouse with a file!!

I will post up some pics from my computer at work, next challenge is pulling the front hubs apart and banging some new bearings in after parts prep of course, told you FULL rebuild.
New rear wheel bearing kits arrived last night and parts are painted, yippee something going back together.

And well the body is sitting outside my front window and I'm really getting to like the original colour!!! could save some work!!

Gerald-TVR

4,896 posts

226 months

Saturday 30th October 2010
quotequote all
LamboV8S said:
next challenge is pulling the front hubs apart and banging some new bearings
Dont try to remove the funny conical bits at the top of the uprights they have to be tack welded in place

LamboV8S

Original Poster:

112 posts

193 months

Monday 1st November 2010
quotequote all
Trying the photo posting jobby





1st atempt if they apear you can work out the state of what!

Ray

LamboV8S

Original Poster:

112 posts

193 months

Monday 1st November 2010
quotequote all
Try again!!




Chassis ready to strip



Moldy interior

Barkychoc

7,848 posts

233 months

Monday 1st November 2010
quotequote all
Those door panels and centre console might clean up OK - they are vinyl so could stand a bit of scrubbing. Whats the leather on the seats like?

Oh and I have serious workshop envy....

edited to add that above where the photo doesn't show up you have

http://i1105.photobucket.com/albums/h341/lambov8s/TVR/IMGP0345.jpg[/IMG][IMG]


but the [IMG] bit needs to be at the beginning before the http:// bit

Edited by Barkychoc on Monday 1st November 19:54

LamboV8S

Original Poster:

112 posts

193 months

Monday 1st November 2010
quotequote all
Hey Chris, door cards are going to get re-covered in nice grey leather to match the XJS seats I have, our workshop would look better to me with some grinding machines in for rebuilding!! but hey might as well make good use of the stripping bay, thats our dirty area, assembly shop is real clean.

Getting there with the photo's though.

Ray

Barkychoc

7,848 posts

233 months

Monday 1st November 2010
quotequote all
Good to see it - we like photos!

Its pretty damp - are you sure it wasn't at the bottom of a river or something? irked

If I ever get the time (unlikely at the mo) I'd like to pop over and have a nosey.

LamboV8S

Original Poster:

112 posts

193 months

Tuesday 2nd November 2010
quotequote all
More than welcome any time Chris, kettle is always on!!!

LamboV8S

Original Poster:

112 posts

193 months

Saturday 20th November 2010
quotequote all
Hi all,

Chassis will be back in the workshop next week for repair after blasting, so made a start on the engine yesterday, looks like it was running on woodstain!! changed a few oils in my time but never seen such a brown oil before, anyhow on the plus side it rotated ok when the plugs came out which was nice as I fully expected to to be stuck solid. and do people really manage to remove the the headers with the engine in the car? I found it a real bugger just on the bench!
Always going to upgrade the brakes so I have gone for the set-up from Kens garage, saves me cleaning up my hubs and replacing the bearings,Tinks seems to think they are Sierra Cossie so I will have to scope out some discs to suit.
Must order up the polly bushes for everything, who has the most comprehensive supply?

Cheers

Lambo

Barkychoc

7,848 posts

233 months

Saturday 20th November 2010
quotequote all
Innards of the engine look pretty good - a good colour anyway and not full of sludge.
Take the heads off and check the bores - I had a small ridge at the top of one bore for about 90 degrees - there is no real way of telling what caused it although one theory is that a bit of water may have been sat in there.
I had to have a +20thou rebore and 8 new pistons, but it doesn't cost as much as you think, parts aren't that expensive unless you want to start going for performance stuff.

LamboV8S

Original Poster:

112 posts

193 months

Sunday 21st November 2010
quotequote all
Chris, I think you went for the 'stump puller' cam? that's about as hot as I want to go plus just have a look at polishing the exhaust ports and make sure they match up with the headers, you use standard injectors?

LamboV8S

Original Poster:

112 posts

193 months

Sunday 21st November 2010
quotequote all
Before someone posts, I won't be trying to fit the Lancia Stratos body in the photo to my chassis!!

I sat in the last one the lads built here, not mean't for humans, especially 6ft & 19 stone ones!!!
Would have made a good clip on YBF me trying to get out.

Barkychoc

7,848 posts

233 months

Sunday 21st November 2010
quotequote all
Yes Real Steel DW268 Stump Puller cam is the cam I have, it works brilliantly.
I also used the Michigan 77 timing gears & chain set and a set of their hydraulic lifters.
I bought most bits from them, head gasket set etc.
I had to change the shims under the rocker pedestals with this cam - I had to go slightly thicker so you'll almost certainly need a set of shims.
There's a lot of factors that affect this - head gasket thickness, how ground in the valves are etc.

Some good info here Info
Oil pump priming is crucial!!

Also with regard to the headers I refitted the engine without heads.
I fitted the headers to the heads then refitted the heads to the car.
I used the AZ830 high performance exhaust gasket set and they do get in the way of the cylinder head bolts a bit - I had to 'adjust' them rolleyes

One of the things to check on your engine is the rockers & shafts - turn the shaft upside down and slide the rockers to one side - you may find there's a big ridge where the rocker has eaten into the shaft.
Mine were pretty good so I reused them.
They can be quite hard to find (rockers) but if you need some I have a decent used set if you can't find anything.

LamboV8S

Original Poster:

112 posts

193 months

Sunday 21st November 2010
quotequote all
Brilliant info as ever, thanks Chris.

Going to be quite a long job this rebuild I feel, just have to keep completing minor parts cleaning painting etc.
Keeps ones pecker up!