Lent project.
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Liquid Knight

Original Poster:

15,754 posts

212 months

Friday 18th March 2011
quotequote all
Inspired by the work of my mate Chris......

http://www.youtube.com/user/ChrisLuxembourg

...the guy is a genius, with great taste in music and a weird cat. I forgot to take my laptop to work one day; so armed with pen and paper came up with this. FFTS1 (Full Suspension Tilt Frame) I'm a fan of recumbents and as Petrol is going to be silly soon I thought a comfortable version would be great for the fifteen mile commute.



After a little refinement and using a photo' of my bike this...



...the wisbones up front would work and if rose jointed the caster angle could be adjustable.

Refined the design some more....



...and even more....



....and on Shrove Tuesday ordered some bits and bobs....

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&am...

Dual cable brake lever with parking brake pin designed for trikes and recumbents and saves me messing about with BMX Giro cables.

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&am...

Front brakes.

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&am...

Front wheels.

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&am...

Front forks.

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&am...

Spine and boom material.

Due to the time limit I'm shelving the front suspension for now. All I have to do is Duct-tape the lot together by Easter to win another bet.

anonymous-user

83 months

Friday 18th March 2011
quotequote all
Good luck, understand this is a technical experiment for a bob or two bet, however on the brake lever side the odyssey M2 brake lever takes a two cable input and looks a damn sight nicer than the trike monstrosity. You'll also need proper mag brake pads for your front wheels.

Edited by anonymous-user on Friday 18th March 21:43

Liquid Knight

Original Poster:

15,754 posts

212 months

Saturday 19th March 2011
quotequote all
Ahhh, I forgot to mention the wager. I'm in a build off with 'er in panties. As well as a burlesque model she's also an artist who has to complete four works in the same period of time. If I win I get a burlesque photoshoot for one of my projects and if she wins I have to ride the bike naked. So today I have bought some chains and a new splitter because they always break when you need them don't they? wink

Liquid Knight

Original Poster:

15,754 posts

212 months

Saturday 19th March 2011
quotequote all


Sample photo of what will happen if I win. smile

Liquid Knight

Original Poster:

15,754 posts

212 months

Saturday 19th March 2011
quotequote all
You know how Formula One designers make a mold of the driver and sculpt the rest of the car around it. Well here's my MS Paint version of the same process. wink

[url]|http://thumbsnap.com/uODqhfdn[/url

I think I have overestimated how long the boom needs to be (yes I was bored at work but I can't complain as I had the time to mess about with the chair and internet). wink

Liquid Knight

Original Poster:

15,754 posts

212 months

Monday 21st March 2011
quotequote all
Got some work done today....











Super high tech caster angle block. wink



The joys of welding metal to metal rather than rust. Even with a M.I.G that's shot to bits and needs a new fuse every six minutes the quality of weld is actually "semi-okay" by my standards. smile







The result isn't bad either.



I was a bit worried that it looks a bit wonky (no jig + basic hand tools = lack of confidence) but....

From tip to tip....



...and from hole to hole....



...are both 88cm. smile

Liquid Knight

Original Poster:

15,754 posts

212 months

Monday 21st March 2011
quotequote all
Controls this time will not be Gazebo poles but these....



...the bars from my old GPZ1100. wink

Liquid Knight

Original Poster:

15,754 posts

212 months

Tuesday 22nd March 2011
quotequote all
The main spine and upright was my mission today. With a little help from the guys at Wisbech Engineering who very kindly let me jump the eighteen month waiting list to make a me suspension pivot.







Once welded in place and trial fitted I set about an upright made from the box section I had left over from the boom yesterday.



Slightly off centre because I couldn't get it perfectly flat with a habd grinder.



My niece and nephew helped me make this template.....



.. for the shock mounts.



Once it had cooled down I tested the frames strengh (jumped on it) and reminded myself how my M.I.G welder and its dip transfer method is rubbish for penetration.



I'll re-do every weld with a traditional MMA when I get chance. Backto work tomorrow. frown

Roman

2,034 posts

248 months

Tuesday 22nd March 2011
quotequote all
Looks a rewarding project!

Better than that fwd deathtrap!

Mars

10,089 posts

243 months

Tuesday 22nd March 2011
quotequote all
Fascinating.

Your mate's a bloody clever chap too. I've just lost half an hour to his YouTube vids. biggrin

Liquid Knight

Original Poster:

15,754 posts

212 months

Tuesday 22nd March 2011
quotequote all
Roman said:
Better than that fwd deathtrap!
I wouldn't have built that if someone said I couldn't. rolleyes

Was bloody good fun though. wink

Mars

10,089 posts

243 months

Wednesday 23rd March 2011
quotequote all
What do you call that cutter in the drill? I need one.

Liquid Knight

Original Poster:

15,754 posts

212 months

Wednesday 23rd March 2011
quotequote all
One of these?

http://cgi.ebay.co.uk/12-28mm-TITANIUM-STEP-DRILL-...

Not the one I have but close enough. smile

Mars

10,089 posts

243 months

Wednesday 23rd March 2011
quotequote all
Fab. Thanks. beer

Roman

2,034 posts

248 months

Thursday 24th March 2011
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I wasn't convinced on the 'soapbox' style steering arrangement when I saw the drawings but it seems to work fine and gives you an option to 'shuffle' reverse which is great!

Like your idea of utilising front forks for the front wheels too - nothing beats an elegant short cut!

Edited by Roman on Thursday 24th March 10:20

Liquid Knight

Original Poster:

15,754 posts

212 months

Thursday 24th March 2011
quotequote all
Thanks (hope it works) the trouble with Chris's design is the band that wraps the front wheels. I was concerned it would limit obsticle clearance off road and has a hard pointy bit for pedestrians/vehicles on road etc.


Liquid Knight

Original Poster:

15,754 posts

212 months

Friday 25th March 2011
quotequote all
I'm off work due to a chest infection so it was either work on the bike or watch Loose Women...



...high tech' perpendicular clamp.







Proper welding. wink



Looks straight-ish from here but alas due to the heat of the weld the spine has bent and the rear wheel alighment is a bit off. hehe

Remember the office chair?



Just weld these brackets to the frame and cover the seat with something waterproof.


anonymous-user

83 months

Friday 25th March 2011
quotequote all
Sorry I think I've missed something, how does it tilt with a rigid box section as the front axle?

Liquid Knight

Original Poster:

15,754 posts

212 months

Friday 25th March 2011
quotequote all
OneDs said:
Sorry I think I've missed something, how does it tilt with a rigid box section as the front axle?
Because of the rake angle as steering is applied it translates the force through to the main spine of the frame.

Chris explains it better than me.....

http://www.youtube.com/watch?v=iDT76I3ePbc



anonymous-user

83 months

Friday 25th March 2011
quotequote all
Liquid Knight said:
Because of the rake angle as steering is applied it translates the force through to the main spine of the frame.

Chris explains it better than me.....

http://www.youtube.com/watch?v=iDT76I3ePbc
Wow, good luck, that kind of makes sense, although i don't know a lot about this sort of stuff, i still can't figure out how you'll join the spine & the axle to allow the horizontal and vertical movement around a single pivot? But then I'm sure there must be an obvious answer because car wheels steer and move in a vertical arc on their suspension don't they or have I got the completely wrong end of the stick? Oh and the turning circle looks f'ing huge!

Edited by anonymous-user on Friday 25th March 22:22