Turbo diesel - wastegate vacuum failure - what happens?
Turbo diesel - wastegate vacuum failure - what happens?
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Discussion

mrmr96

Original Poster:

13,736 posts

228 months

Friday 29th April 2011
quotequote all
Quick question on TURBO DIESEL wastegates: I know the wastegate opens and closes to control boost. I know that the vacuum line goes to the control solenoid which opens or closes to put vacuum (or not) on the actuator which then opens and closes the wastegate.

Question is, what happens if the vacuum fails for some reason? (e.g. if the vacuum pump fails, or a hose came loose, or a hose split or leaked)

Obviously the solenoid position will have no effect and so the wastegate will do whatever comes naturally. But does it normally clamp shut? (potential overboost?) Or does it normally clamp open? (Lack of boost so low engine power?) Or does it do something else? (Shut and then ping open above the spring pressure?)

Help please. smile

Vixpy1

42,697 posts

288 months

Friday 29th April 2011
quotequote all
On a petrol car, if you pull the pipe off the actuator, the turbo will make all the boost it can, ie, alot.

Not sure if this is the case with Diesels.

TheEnd

15,370 posts

212 months

Friday 29th April 2011
quotequote all
When the engine realises it is overboosting, it'll cut the fuel supply instead.

mrmr96

Original Poster:

13,736 posts

228 months

Friday 29th April 2011
quotequote all
I know on a petrol car if I disconnect the control wires from the wastegate solenoid then it generates very little boost, can't remember why though.

It's really what happens with no vacuum on a diesel I need to know about. What would happen if I pulled the pipe off the solenoid input for example? (i.e. the vacuum pump side).

Would that cause fuel cut, or would it leave the W/G open and hence virtually no boost??

stevieturbo

17,987 posts

271 months

Friday 29th April 2011
quotequote all
mrmr96 said:
Quick question on TURBO DIESEL wastegates: I know the wastegate opens and closes to control boost. I know that the vacuum line goes to the control solenoid which opens or closes to put vacuum (or not) on the actuator which then opens and closes the wastegate.

Question is, what happens if the vacuum fails for some reason? (e.g. if the vacuum pump fails, or a hose came loose, or a hose split or leaked)

Obviously the solenoid position will have no effect and so the wastegate will do whatever comes naturally. But does it normally clamp shut? (potential overboost?) Or does it normally clamp open? (Lack of boost so low engine power?) Or does it do something else? (Shut and then ping open above the spring pressure?)

Help please. smile
With no vacuum, you will have no boost. If indeed the w/g ( usually VNT turbos ) is vacuum controlled.
Failsafe really. Worst case scenario, no boost.

mrmr96

Original Poster:

13,736 posts

228 months

Friday 29th April 2011
quotequote all
stevieturbo said:
With no vacuum, you will have no boost. If indeed the w/g ( usually VNT turbos ) is vacuum controlled.
Failsafe really. Worst case scenario, no boost.
Ok, cheers stevie. With a name like that you probably have trusty advice!
I thought it would probably 'fail safe' and driving the car that feels like what's happening. I know one of the lines has minor damage so I'll get it swapped for a new one and see if that cures it.

Cheers. smile

stevieturbo

17,987 posts

271 months

Friday 29th April 2011
quotequote all
But you havent specified what car.

There are a lot of turbodiesels that operate conventional wastegates that are operated via boost. Although more so older cars.

Modern vacuum operated ones have bloody pipes everywhere !! and often are easy to damage without even knowing.

mrmr96

Original Poster:

13,736 posts

228 months

Friday 29th April 2011
quotequote all
E46 330d.

cptsideways

13,835 posts

276 months

Friday 29th April 2011
quotequote all
mrmr96 said:
E46 330d.
VATN unit up the duff or MAP sensor has fallen over, gauaranteed wink

mrmr96

Original Poster:

13,736 posts

228 months

Saturday 30th April 2011
quotequote all
cptsideways said:
mrmr96 said:
E46 330d.
VATN unit up the duff or MAP sensor has fallen over, gauaranteed wink
Eh?

Steve_D

13,801 posts

282 months

Saturday 30th April 2011
quotequote all
VATN (variable area turbine nozzle)

Google 'BMW VATN Unit' for some frightening and expensive stories.

Steve

mrmr96

Original Poster:

13,736 posts

228 months

Saturday 30th April 2011
quotequote all
Interesting, but doesn't answer my actual question.

Anyone else got any ideas?

Cheers smile

mrmr96

Original Poster:

13,736 posts

228 months

Saturday 30th April 2011
quotequote all
Anyone know what happens to diesel turbos when the vacuum line fails?

stevieturbo

17,987 posts

271 months

Saturday 30th April 2011
quotequote all
mrmr96 said:
Anyone know what happens to diesel turbos when the vacuum line fails?
What diesel turbo, and what vacuum line ?

That is a very vague question.

mrmr96

Original Poster:

13,736 posts

228 months

Saturday 30th April 2011
quotequote all
stevieturbo said:
mrmr96 said:
Anyone know what happens to diesel turbos when the vacuum line fails?
What diesel turbo, and what vacuum line ?

That is a very vague question.
E46 330d. The vacuum line to the wastegate solenoid.

Mr2Mike

20,143 posts

279 months

Sunday 1st May 2011
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Does the 330D even have a wastegate? I thought they used variable geometry turbos?

cptsideways

13,835 posts

276 months

Sunday 1st May 2011
quotequote all
Mr2Mike said:
Does the 330D even have a wastegate? I thought they used variable geometry turbos?
yes

stevieturbo

17,987 posts

271 months

Sunday 1st May 2011
quotequote all
Mr2Mike said:
Does the 330D even have a wastegate? I thought they used variable geometry turbos?
I guess w/g can also be perceived as the actuator that controls the vanes. Rather than an actual mechanical wastegate orifice.

But on that note....I know some, or most of the BMW 2.0 diesels have an electronically controlled VNT and no pneumatics involved at the turbocharger itself.

mrmr96

Original Poster:

13,736 posts

228 months

Sunday 1st May 2011
quotequote all
Ahhhh. Ok. Good info, cheers!

So what's the default position of the VNT mech with no vacuum? Low RPM setting (fast spool) or high RPM setting (high flow)? What symptoms would it show with the vacuum off please?

Edited by mrmr96 on Sunday 1st May 11:32

mrmr96

Original Poster:

13,736 posts

228 months

Sunday 1st May 2011
quotequote all
stevieturbo said:
I guess w/g can also be perceived as the actuator that controls the vanes. Rather than an actual mechanical wastegate orifice.

But on that note....I know some, or most of the BMW 2.0 diesels have an electronically controlled VNT and no pneumatics involved at the turbocharger itself.
Indeed. Same on the 330d's, some have electric and some are vacuum actuated.