MR2 MK3 PROJECT

Author
Discussion

Ilovejapcrap

Original Poster:

3,302 posts

125 months

Wednesday 25th July 2018
quotequote all
frame and arms all back on the car and moving as it should


Ilovejapcrap

Original Poster:

3,302 posts

125 months

Wednesday 25th July 2018
quotequote all
finally rebuilt engine in, new clutch in, box in all running rear cross member sorted and arms working.

MOT time !!

it had a quick pit stop at mates place of work to check over before it went in and a brake clean / grease.



It passed smile phew

200Plus Club

11,739 posts

291 months

Wednesday 25th July 2018
quotequote all
Nice thread but you should have bought my mk3 mr2 I just sold with perfect rear subframe and no oil burning for 1600 quid :-)
What's your plans trackdays or road use or both?
Alignment is everything on these once you've put it back together.

Ilovejapcrap

Original Poster:

3,302 posts

125 months

Wednesday 25th July 2018
quotequote all
with a MOT I waited for funds and a few month later TAX / Insured it



its the running in process now so many oil changes on a cheap oil to come:


Ilovejapcrap

Original Poster:

3,302 posts

125 months

Wednesday 25th July 2018
quotequote all
few month later several oil changes and 1000 miles its all going well.

only niggle, its had a noise from the thrust bearing since Ive been driving it.

The thrust bearing is a bearing that when the clutch is engaged pushes on the clutch to make it slip if you will, so the gearbox does not have power, although not really an issue they can be noisy for years. Its pissed me off, its a brand new part after all that work and seems to be the only thing I can hear !!

I really dont want to take the box back out again, never mind paying for more gearbox oil frown this cheap fun project is starting to add up !! and Ive not been to a pub for months. Feck it ill leave as is for now.




Ilovejapcrap

Original Poster:

3,302 posts

125 months

Wednesday 25th July 2018
quotequote all
couple month later with the thrust bearing noise still hanging around like a bad smell and a trip away in the mr2's organised over a year since the idea, i start to notice a noise when i apply power in gear.

That'll be the gearbox then !!! life's a st sandwich and its always snack time it would seem.

so box is looking kaput, at least i can replace the thrust bearing !!! frown.

Few calls to recon my Box and im looking at 400 quid, god damn it.

Instead I use a breaker from the mr2roc.org forum who everyone seems to have good word for. My only saving grace is mines a PFL (pre facelift) mr2 and as such a 5 speed box, much less desirable than the later 6 speed which people retro fit. I'm not bothered by that so get a five speed box from a 40 odd tho car (yes really) for very little money smile

fitting and swapping !



the thrust bearing



new clutch replaced with new clutch !!


Ilovejapcrap

Original Poster:

3,302 posts

125 months

Wednesday 25th July 2018
quotequote all
road trip:








Ilovejapcrap

Original Poster:

3,302 posts

125 months

Wednesday 25th July 2018
quotequote all
The trip was great fun, the hill passes seemed made for the MR two's.

The silver mr2 is currently much cleaner than mine or the yellow one, so on one road whilst he held back a little more me and the yellow one went a little harder. I suspect it was this hill pass (forget which one) that was final nail in coffin for my aging shocks. looking at them id not be surprised if they where original. on the way home my mr2 seemed to pull one way a little and just did not feel as planted.

When we finally go home a couple of days later i had a look to see broken shock one side and one with no oil the other. it must have had none judging by the amount coating wheel arch.

so next up:

Shocks and springs !

Ilovejapcrap

Original Poster:

3,302 posts

125 months

Wednesday 25th July 2018
quotequote all
old shock:



old shock out:


Ilovejapcrap

Original Poster:

3,302 posts

125 months

Wednesday 25th July 2018
quotequote all
old shock taken to bits:



new parts:



new top mounts took an age to get:


Ilovejapcrap

Original Poster:

3,302 posts

125 months

Wednesday 25th July 2018
quotequote all
gator and bump stop seemed to have changed over the years:



re used old gators and stops on back:



fitted:



front rebuilt with new shock , spring and top mount.

Ilovejapcrap

Original Poster:

3,302 posts

125 months

Wednesday 25th July 2018
quotequote all
front shocks built up:



top mounts also different, mr2roc.org assured me ok and spoke me through bits smile




Ilovejapcrap

Original Poster:

3,302 posts

125 months

Thursday 26th July 2018
quotequote all
200Plus Club said:
Confused. Why didn't it fire up then ?
The oil rings issue is why these cars are being broken daily unfortunately it's not an economical repair and the 2zz drops straight in almost !
Basically a crap head gasket a different make was used and hey presto !

Escy

4,077 posts

162 months

Thursday 26th July 2018
quotequote all
Wow, you've put a lot of effort into it.

You probably torqued the head up wrong (perhaps some debris in the thread or a bad head bolt) rather than the gasket being at fault.

What was the total cost for repairing the 1ZZ and what made you want to go that way? You can buy a decent engine for £200 so it seems a strange decision to me.

Akayfortyseven

57 posts

196 months

Thursday 26th July 2018
quotequote all
Nice project, Im about to embark on a refresh of my suspension as well - any part numbers/suppliers for the front gaitors/bump stops etc?

And cheap supplier for the KYBs?

Thanks.

Ilovejapcrap

Original Poster:

3,302 posts

125 months

Thursday 26th July 2018
quotequote all
Akayfortyseven said:
Nice project, Im about to embark on a refresh of my suspension as well - any part numbers/suppliers for the front gaitors/bump stops etc?

And cheap supplier for the KYBs?

Thanks.
I have a mate in trade and I could get KYB's cheaper on ebay than he could (he normally saves me money), the rear ones look to have gone up since my purchase. But i think it has a discount if you buy them all:

rear shock - part no. 334310
rear shock - part no. 334311
https://www.ebay.co.uk/itm/2x-OE-Quality-Replaceme...

front shock - 333321
front shock - 333320
https://www.ebay.co.uk/itm/2-OE-Quality-Replacemen...

bump stop and gators
https://www.ebay.co.uk/itm/New-Front-Suspension-Du...

springs
https://www.ebay.co.uk/itm/Tein-Lowering-Springs-S...

top mounts again seem to have gone up in price !! check amazon i got cheaper on that.
https://www.autodoc.co.uk/japanparts/7902658




Akayfortyseven

57 posts

196 months

Thursday 26th July 2018
quotequote all
Thanks - Yeah Ive noticed prices creeping up!

Ilovejapcrap

Original Poster:

3,302 posts

125 months

Thursday 26th July 2018
quotequote all
Akayfortyseven said:
Thanks - Yeah Ive noticed prices creeping up!
not far of the point when coilovers are cheaper, I just prefer a conventional setup for mainly road use.

Ilovejapcrap

Original Poster:

3,302 posts

125 months

Thursday 26th July 2018
quotequote all
replaced facelift bumper with correct prev facelift bumper this morning before work


Akayfortyseven

57 posts

196 months

Thursday 26th July 2018
quotequote all
Ilovejapcrap said:
not far of the point when coilovers are cheaper, I just prefer a conventional setup for mainly road use.
Yeah... I bought mine for majority road use so Im thinking Tein/KYB despite not being far off coilover money!

Mines burning a bit of oil so may need to sort that in the future.