S Series Bolts
Archive #9751392
Notes
Penny Washer = Extra Large Diameter washer with stated bolt diameter hole.
Setscrew = Fully threaded from under head to end.
Bolt = Part plain shaft part threaded. Must be used where radial loads exist (e.g. Suspension Bushes).
All bolt lengths are measured from under the head to the end.
http://www.namrick.co.uk/ - a good but not especially cheap source of imperial and metric bolts, but not the trailing arm pivot bolts, for those use Steve Heath below.
http://www.shengltd.com/catalog/ - Steve does a suspension bolt kit which does take some of the pain away.
As with anything TVR there may be variations!
Barkychoc
Penny Washer = Extra Large Diameter washer with stated bolt diameter hole.
Setscrew = Fully threaded from under head to end.
Bolt = Part plain shaft part threaded. Must be used where radial loads exist (e.g. Suspension Bushes).
All bolt lengths are measured from under the head to the end.
http://www.namrick.co.uk/ - a good but not especially cheap source of imperial and metric bolts, but not the trailing arm pivot bolts, for those use Steve Heath below.
http://www.shengltd.com/catalog/ - Steve does a suspension bolt kit which does take some of the pain away.
As with anything TVR there may be variations!
Barkychoc
Description | Qty | Size | Length | Type | Nut | Washer | Washer | Remarks |
---|---|---|---|---|---|---|---|---|
Front Suspension | ||||||||
Upper Wishbone - Chassis | 4 | 1/2" UNF | 3" | Bolt | Nyloc | Plain | Plain | |
Lower Wishbone - Chassis | 4 | 1/2" UNF | 3" | Bolt | Nyloc | Plain | Plain | |
Shock Absorber | 4 | 1/2" UNF | 3" | Bolt | Nyloc | Plain | Plain | |
Upper Wishbone - Balljoint | 4 | 7/16" UNF | 3" | Bolt | Nyloc | Plain | Plain | |
Lower Wishbone - Balljoint | 4 | M8 | 45mm | Bolt | Nyloc | Plain | Plain | |
Lower Wishbone - Balljoint | 2 | M8 | 25mm | Bolt / Setscrew | Nyloc | Plain | Plain | |
ARB Clamp | 4 | M10 | 35mm | Setscrew | Nyloc | Plain | Plain | |
ARB Droplink | 2 | M10x1.0 | x | x | Nyloc | Plain | x | |
Track Rod | 2 | M14 | x | x | Plain | x | x | |
Track Rod End | 2 | 7/16" UNF | x | x | Nyloc | Plain | x | |
Steering | ||||||||
Steering Rack Clamp | 4 | M8 | 25mm | Setscrew | x | Plain | Spring | |
Steering UJ Lower | 2 | M8 | 35mm | Setscrew | Nyloc | x | x | |
Steering UJ Upper | 1 | M8 | 35mm | Setscrew | Nyloc | x | x | |
Steering UJ Upper | 1 | M8 | x | x | x | x | x | Tri-lobe Thread Forming |
Chassis Front | ||||||||
V6 Swirl Pot - Chassis | 3 | M6 | 20mm | Setcrew | Nyloc | Plain | Plain | |
V6 Swirl Pot - Chassis | 1 | M6 | 25mm | Setcrew | Nyloc | Plain | Plain | Battery Tray |
V8 Swirl Pot - Chassis | 2 | M6 | 20mm | Setcrew | Nyloc | Plain | Plain | |
V8 Swirl Pot - Chassis | 2 | M6 | x | x | Nyloc | Plain | x | Studs on chassis |
V6 Battery Tray - Chassis | 1 | M6 | 20mm | Setcrew | Nyloc | Plain | Plain | Not V8 |
V6 Battery Clamp | 2 | M6 | 25mm | Setcrew | Nyloc | Plain | Plain | Not V8 |
Radiator Frame - Chassis | 4 | M6 | 20mm | Setcrew | Nyloc | Plain | Plain | |
Chassis Earth | 3 | M8 | x | x | Nyloc | Plain | Plain | |
Servo - Master Cylinder | 2 | M10 | x | x | Nyloc | Plain | x | |
Servo - Pedal box/body | 4 | M8 | x | x | Nyloc | Plain | x | |
V8 Removeable chassis member | 4 | M10 | 70mm | Bolt / Setscrew | Nyloc | Plain | Plain | |
Front calliper - front hub | 4 | M10 | 25mm | Setcrew | x | x | x | 10.9 Strength setscrew. Blue threadlock required. |
V8 Air intake support pipe | 1 | M8 | x | x | Nyloc | Plain | x | |
V8 Air intake support pipe | 1 | M8 | x | x | Plain | Spring | Plain | |
V8 Exhaust manifold bolts | 16 | 3/8" UNC | 1" | Setscrew | Spring | x | x | STAINLESS STEEL PREF or better use ARP bolt kit |
V8 Exhaust 'Y' piece - manifolds pre cat | 6 | M8 | 40mm | Bolt / Setscrew | Spring | Spring | Plain | STAINLESS STEEL PREFERRED |
V8 Engine Mount - Chassis | 4 | M10 | 35mm | Setscrew | Nyloc | Plain | Plain | |
Chassis - Bonnet hinge | 2 | M12 | 15mm* | Setscrew | x | Plain | Spring | *Saw off to 15mm long if unavailable |
Chassis Rear | ||||||||
Tank Cradle - Chassis | 2 | M10 | 30mm | Setscrew | x | Plain | Spring | Use allen head bolt if space tight for hex socket |
Tank Cradle - Chassis | 2 | M10 | 30mm | Setscrew | Nyloc | Plain | Plain | |
Tank Strap | 4 | M8 | 20mm | Setscrew | Nyloc | Plain | Plain | |
V6 Exhaust - Tank Cradle | 1 | M10 | 70mm | Setscrew | x | Plain | Spring | (Not V8) Additional washers for packing |
V8 Exhaust - centre mount | 2 | M10 | 70mm | Bolt / Setscrew | Nyloc | Penny | Penny | Setscrew |
V8 Exhaust - rear hanger | 1 | M6 Stud | x | x | Nyloc | Plain | x | M6 Stud bent at 90 degrees |
V8 Exhaust - rear mount | 2 | M6 | x | x | Nyloc | Plain | x | |
V8 Fuel Pump bracket pinch bolt | 1 | M8 | 45mm | Bolt / Setscrew | Nyloc | Plain | Plain | |
V8 Fuel Filter bracket pinch bolt | 1 | M8 | 45mm | Bolt / Setscrew | Nyloc | Plain | Plain | |
V8 (rear disc brake) hub housing - trailing arm | 8 | M10 | 40mm | Setscrew | x | Spring | x | |
V8 rear brake calliper - rear hub housing | 4 | M10 | 40mm | Setscrew | x | Plain | x | 10.9 Strength setscrew. Blue threadlock required. |
Body | ||||||||
Body - Chassis (Boot) | 2 | M10 | 50mm | Setscrew | Nyloc | Penny | Penny | 1 in fuel pump cavity on V8 |
Body - Chassis (Front Footwell) | 4 | M10 | 40mm | Setscrew | Nyloc | Penny | Penny | |
Body - Chassis (Inner) | 2 | M10 | 45mm | Setscrew | Nyloc | Penny | Penny | |
Body - Chassis (Seatbelt) | 2 | M12 | 50mm | Setscrew | x | Penny | x | Below seatbelt reel |
Body - Chassis (Tunnel) | 2 | M10 | 25mm | Setscrew | x | Penny | Spring | Under centre console |
Seatbelt | ||||||||
Seatbelt (Top) | 2 | 7/16-UNF | 1 1/4" | Bolt | x | x | x | |
Seatbelt (Outer) | 2 | 7/16-UNF | 1 1/4" | Bolt | x | x | x | |
Seatbelt (Inner) | 2 | 7/16-UNF | 1 1/2" | Bolt | x | x | x | |
Seatbelt (Reel) | 2 | 7/16-UNF | 1 1/4" | Bolt | Nyloc | Penny | Penny | |
Rear Suspension | ||||||||
Shock Absorber Top | 2 | 1/2" UNF | 2 1/2" | Bolt | Nyloc | Plain | Plain | Low Profile Nyloc (1/2" High), thin washers |
Shock Absorber Bottom | 2 | 1/2" UNF | 2 3/4" | Bolt | Nyloc | Plain | Plain | Full Height Nyloc, 3" bolt ok |
Trailing Arm Pivot | 4 | 9/16" UNF | 4 1/4" | Bolt | Nyloc | Plain | Plain | Steve Heath bolts may need to be cut down slightly |
2 part trailing arm joint bolts | 8 | 3/8" UNF | 1 3/16" | Setscrew | x | Spring | x | |
V8 Gearbox | ||||||||
V8 Rear gearbox Mount - body | 2 | 1/2" UNC | 3 1/2" | Bolt | Nyloc | Plain | Plain | |
V8 Rear gearbox Mount - gearbox | 4 | 5/16" UNC | 1" | Setscrew | x | Plain | Spring | |
V8 Rear gearbox Mount - centre bolt | 1 | 1/2" UNF | 3" | Bolt | Nyloc | Plain | Plain | Same as front wishbone bolt |
V8 Bell Housing - Engine | 6 | 3/8" UNC | 2" | Bolt | x | Spring | x | |
V8 Bell Housing - Engine | 2 | 3/8" UNC | 2.5" | Bolt | x | Spring | x | |
V8 Front gearbox prop flange bolts | 4 | 3/8" UNF | 1.5" | Bolt* | Nyloc | Plain | Plain | *5/16" plain shaft then thread poss special rover bolt" |
Diff | ||||||||
Diff side to diff carrier bolts | 3 | M12 | 50mm | Bolt | x | Plain | Spring | V6 (80-100 Nm Torque) & V8 |
Diff side to diff carrier bolts | 1 | M12 | 45mm | Bolt | x | smaller 24 dia | Spring | V6 & V8, OSF bolt shorter as carrier is recessed so head is flush (80-100 Nm Torque) |
V8 Rear Diff carrier top rubber mounts(2) - chassis | 2 | M12 | 65mm | Setscrew | x | Spring | Penny | Taken from V8, V6 presumed same |
V6 & V8 Rear prop flange bolts | 4 | M10 x 1.0 | 18mm | Bolt* | x | x | x | *Blue Threadlock 60Nm Torque |
V8 Diff centre top bolts to rear mounting plate | 2 | M10 | 30mm | Setscrew | x | Plain | Spring | V8 Specific, V6 different |
V6 Diff centre top bolts to rear mounting plate | 2 | M10 | 30mm | Setscrew | x | Plain | x | V6 Specific, V8 different (45 Nm Torque) |
V8 diff rear outer top bolts - rear mounting plate | 4 | M10 | 70mm | Bolt Allen Head | x | Spring | x | Allen heads not hex. V8 Specific |
V8 Diff rear mounting plate to chassis | 2 | 1/2" UNF | 2 1/2" | Bolt | Half Height Nyloc | Plain | Plain | V8 Specific, V6 different |
V6 Diff rear mounting plate to chassis | 4 | M10 | 25 mm | Screw | Nyloc | Plain | Plain | V6 specific 60 Nm Torque |
V6 CV Joint Torx screws | 12 | M8 | 50 mm | Screw | x | x | x | T45 finis code 6769287 30 Nm Torque |