Fiesta RS Turbo Restoration

Fiesta RS Turbo Restoration

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TROOPER88

Original Poster:

1,768 posts

181 months

Sunday 6th September 2009
quotequote all




TROOPER88

Original Poster:

1,768 posts

181 months

Sunday 6th September 2009
quotequote all
[url]




TROOPER88

Original Poster:

1,768 posts

181 months

Tuesday 8th September 2009
quotequote all
Thanks Jay
Today I spent a couple of hours at the garage stripping all the grease, grime and dirt from the engine bay and slam pannel. 20 years of grime...

Nearly done that so next will be removing the underseal from the front inner wings.

TROOPER88

Original Poster:

1,768 posts

181 months

Thursday 10th September 2009
quotequote all
Thankyou!
Its these kind of remarks that are keeping me going; if I knew then what I know now I probably would not have started. Each and every item that comes of the car must at minimum be cleaned and often painted before it goes back on.
It will be worth it in the end and Im learning a lot!

TROOPER88

Original Poster:

1,768 posts

181 months

Monday 21st September 2009
quotequote all
Bad respone from the other site to be honest; as I said on there its not the first time I have used that site.

Back to mine...

Been removing the underseal from the passenger inner wing, wheel arch and front chassis leg on that side. As anyone who has removed underseal with a blow lamp its the worst job. It takes ages and its horrible dirty work.
I will take a pic of the area I have done tomorrow. I removed the front wing to get to it all as it is having new front wings anyway.

Also removed all the brake and fuel lines completely from the car and also removed the gear stick and connecting shift rods. The floor is now bare minus the handbrake cable.

TROOPER88

Original Poster:

1,768 posts

181 months

Wednesday 7th October 2009
quotequote all
Hi
Been doing a couple of hours a day on the RS.
As I kept saying removing underseal is a nightmare but Im just about done. I removed both front outer wings and removed all the underseal and grease from both (see pictures).

I have refurbished the brake servo, the brake servo mounting brackets, both front wishbone carriers (see pictures with new wishbones in), both front hubs (with new bearings fitted) and spindle carriers (see pictures).

Today the weather is terrible but managed to rebuild the suspension on the drivers side. I will do the same to the passenger side tomorrow meaning the car is free to roll again.

There is surface rust (only a dusting) already appearing on the freshly striped floor and the passenger inner wing. As soon as the car is ready for the bodyshop I will get them to weld the new panels on and I will have it back before painting. This is when I will seam seal all the welds and joins (removing all suspension again...) before applying the correct primer and top coat to the floor and all inner arches.

I hope you agree the project is moving forward and Ill keep taking pics as I go.

Let me know what you think.

TROOPER88

Original Poster:

1,768 posts

181 months

Wednesday 7th October 2009
quotequote all


Edited by TROOPER88 on Wednesday 7th October 17:55

TROOPER88

Original Poster:

1,768 posts

181 months

Wednesday 7th October 2009
quotequote all
[url]


|http://thumbsnap.com/v/DFy2FWnB.jpg[/url]

Edited by TROOPER88 on Wednesday 7th October 17:59

TROOPER88

Original Poster:

1,768 posts

181 months

Wednesday 7th October 2009
quotequote all
[url]

|http://thumbsnap.com/v/mrNw15sk.jpg[/url]

TROOPER88

Original Poster:

1,768 posts

181 months

Friday 16th October 2009
quotequote all
Been busy with the RS. Removed the dash board and the full wiring loom. Removed everthing from the shell except the drivers seat, handbrake lever and steering wheel/column. Just stripped the boot lid down ready for bodyshop. As you can see there is rust including some holes on both front footwell areas. Does this look like a lot of work for the right person?

Have a look through the pics and let me know
|http://thumbsnap.com/v/BFzZdOFS.jpg[/url]

TROOPER88

Original Poster:

1,768 posts

181 months

Friday 16th October 2009
quotequote all



TROOPER88

Original Poster:

1,768 posts

181 months

Friday 16th October 2009
quotequote all







Looking up into/behind rear wheel arch inner (petrol cap side). Luckily all solid and ready for paint as all underseal is removed.

TROOPER88

Original Poster:

1,768 posts

181 months

Friday 6th November 2009
quotequote all
Not had much time over the last week or so as busy with work.
I have: stripped the inside boot floor back to metal, cleaned up various bit and pieces including gear link rods, ordered some new bits including starter motor, gators etc etc.

Today I removed front suspension so that I could zinc prime both inner front wings. This is to prevent rust forming. This can easily be removed around areas that will need welding. The whole of the underside and inner rear arches needs to be done to this same standard. I will try and do rear arches tomorrow and post pics if successful.

Its nice to see it coming together slowly. Im on the look out for new genuine panels so if anyone has some let me know.

I am keen to hear what you think of the wings/bodywork so far?

Cheers





TROOPER88

Original Poster:

1,768 posts

181 months

Saturday 7th November 2009
quotequote all
Did some more priming this morn. Had to drop axel and suspension from passenger side rear. Also done the boot floor.

I hope pics speak for themselves....






TROOPER88

Original Poster:

1,768 posts

181 months

Thursday 12th November 2009
quotequote all
Been carrying on with priming all the bear metal. All just about done; just the transmission tunnel to do next week.
I need to keep an eye out now for genuine panels.....


TROOPER88

Original Poster:

1,768 posts

181 months

Thursday 25th February 2010
quotequote all
Hello All!
I know you have not heard for ages and most of you will think I have given up; but no......

I am in the process of moving, we have sold a house and now renting until be find a suitable new place. This with the weather and so on has meant not much has been done.

I finished priming all the bare metal to prevent it rusting in November. Last month I went to the garage with the guy from the bodyshop so he could see what he thinks.

He said to wait until the weather warms up (Spring) and then we will get it in the body shop and commence work. Before it goes there I need to sand the car back to bare metal which does not sound like fun.....

As soon as work re-commences I will continue with the photos.


Many thanks

Paul

TROOPER88

Original Poster:

1,768 posts

181 months

Sunday 28th February 2010
quotequote all
Hi
Am i correct in thinking that if I was to completely change the shell of the car it would loose its original RS prestige? i.e it would be a replica?

I have seen this on e-bay and was wandering about buying the shell and rebuilding using all my parts?

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&am...

Any advice would be great

TROOPER88

Original Poster:

1,768 posts

181 months

Tuesday 27th April 2010
quotequote all
The Fiesta will be going into the bodyshop at the beginning of June.
I will photograph it daily. It will be there a few weeks as they will be working on it when they get the time. As a recap it will be having (have a genuine Ford panels):

New front panel
New front cross member
Two new outer front wings
Complete new passenger rear quater panel
New Rear panel

Full respray with a top quality lacquer.

I will then rebuild it over the next few months to a 'standard' finish. Only mods will be Samco hoses and a quality exhaust system.

In the meantime the wheels will be sent for refurbisment and new quality tyres fitted.

Cheers

TROOPER88

Original Poster:

1,768 posts

181 months

Tuesday 17th August 2010
quotequote all
Hello all
No real news Im afraid. The bodyshop has just about finished work on a Hillman Imp (I have been calling in every week...).

As soon as this is finished the Fiesta is going in. I am hoping this will be by September. Since he will be working on the Fiesta 'on the side' I estimate he will have it for 2-3 months. Then the rebuild will begin.....

TROOPER88

Original Poster:

1,768 posts

181 months

Thursday 19th August 2010
quotequote all
Scottish Greg said:
Trooper, well done for carrying on.

Thought you might be interested to see my resto ....

http://bbs.rsownersclub.co.uk/showthread.php?t=807...

Its only been 5 years in the making!
One big difference.......

Your paying a garage to do all the work for you; that was not my intention. The idea is I do as much as I can possibly do myself. That way not only do I learn a lot but the finished article should feel that little bit more special. I have even had to buy the tools such as engine crane and stand.

Thanks for all the positive comments. I will pop to bodyshop on Saturday; fingers crossed the Hillman is finished.....