Mk1 insignia woes

Author
Discussion

Rayviator

Original Poster:

4 posts

20 months

Monday 25th September 2023
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I recently had my flywheel and clutch let go which the garage has replaced. Whilst I was coasting to the hard shoulder the intelliprotect thing flashed up and the engine stalled and could not be restarted. Not turning over at all. The garage are saying the engine is seized but it was fine prior to clutch failure. They have tested the starter and it’s fine. Any ideas?

2.0 CDTi 160

TwinKam

3,288 posts

108 months

Monday 25th September 2023
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They must've noticed if the crank wouldn't turn whilst changing the clutch and flywheel, surely. They might have gunned all the bolts out, but the tightening torque required for the flywheel bolts requires the crank to be 'locked', if only with a tyre lever. To a lesser extent, the clutch cover bolts also. They would have noticed!
I'd be asking them if the flywheel (ring gear) is correct. First test is to remove the starter motor and see if the crank turns with a socket on the pulley nut.

Rayviator

Original Poster:

4 posts

20 months

Tuesday 26th September 2023
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What I was told

“We changed the clutch and flywheel and it would not turn over. Took the starter motor off and checked it, it was fine. Dropped the gearbox again to make sure the flywheel was correct. Tried turning the engine by hand but it was solid”

Vsix and Vtec

925 posts

31 months

Tuesday 26th September 2023
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Did they not think it pertinent to mention? Seems a bit odd that they felt no compulsion beyond "well we've done our bit, thats someone else's problem"

Rayviator

Original Poster:

4 posts

20 months

Tuesday 26th September 2023
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It’s still there but I only know all this because I called them to ask what was taking so long

littleredrooster

5,877 posts

209 months

Tuesday 26th September 2023
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Going back to the original breakdown, what were the symptoms of the clutch and flywheel failure? Had it been slipping, or was this a catastrophic failure of something breaking/fracturing/otherwise grenading? Who made the initial diagnosis?

Edited by littleredrooster on Tuesday 26th September 15:04

Rayviator

Original Poster:

4 posts

20 months

Wednesday 27th September 2023
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The clutch pedal had a slight judder when depressed. This was about 9 months ago. Then the actual failure was driving along the m4 and the pedal started not returning to its position and had to be manually lifted by my foot. As I hit slow moving traffic it got worse then a sudden engine cut out and it rolled to the side with the intelli thing logo on the screen