Space Launch System - Orion

Space Launch System - Orion

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Eric Mc

Original Poster:

122,161 posts

266 months

Monday 14th August 2017
quotequote all
Because -

a) limited funds

b) it's not a simple conversion.

Just because they are basing the new rocket on an existing set of technologies does not mean that it is a straightforward bolting together of existing components.

For a start, the External Tank and the Solid Rocket boosters are enlarged versions of what was used on the Shuttle. This means that the structure and the loads it experiences during launch will be very different to a Shuttle launch.

The SLS will use FOUR Space Shuttle Main engines. The Shuttle had three. No one has ever fired four SSMEs together, so that requires a lot of new engineering and testing to make all that work correctly. In addition, the SSMEs are now to be placed directly below the main tank, turning the ET into a rocket in its own right. The SSMEs were originally designed to apply their thrust slightly off centre (they were mounted at an angle on the Orbiter to avoid damage to the Shuttle ET and solid boosters. On SLS they will fire directly downwards - again, this is new and requires a certain amount of simulation and testing.

The SSME s will not be reused on SLS so they have had their thrust rating upgraded to a higher level. This allows the SLS to carry more payload than it otherwise would if they were attempting to recover and reuse the main engines.

MartG

20,715 posts

205 months

Monday 14th August 2017
quotequote all
Eric Mc said:
For a start, the External Tank and the Solid Rocket boosters are enlarged versions of what was used on the Shuttle. This means that the structure and the loads it experiences during launch will be very different to a Shuttle launch.
Exactly

For example - the Shuttle was mounted to the side of the external tank, with the SSMEs imparting an overall upward thrust from its three attachment points ( two at the base of the tank and one on the intertank ), with SRB thrust loads also being imparted at the base and intertank levels.

With SLS however, while the SRB loads remain similar, the tank structure must now be strong enough to support not only its own mass against the thrust of four SSMEs mounted to its base, but also the mass of the upper stages and payload.

Sylvaforever

2,212 posts

99 months

Tuesday 15th August 2017
quotequote all
MartG said:
Exactly

For example - the Shuttle was mounted to the side of the external tank, with the SSMEs imparting an overall upward thrust from its three attachment points ( two at the base of the tank and one on the intertank ), with SRB thrust loads also being imparted at the base and intertank levels.

With SLS however, while the SRB loads remain similar, the tank structure must now be strong enough to support not only its own mass against the thrust of four SSMEs mounted to its base, but also the mass of the upper stages and payload.
So it's no longer a tank but a first stage, simples.

It's not like they are novices at accommodating strap on boosters either it's just that the numbers are bigger.

So throttle engines thrust line is what, on axis? Yes.

So what's new?

Eric Mc

Original Poster:

122,161 posts

266 months

Tuesday 15th August 2017
quotequote all
The concept is not new. However, the actual hardware that is being used has not been assembled and configured in that exact configuration so that part of it is new. Wiith these triple booster arrangements, estimating the structural and aerodynamic loads is extremely difficult and takes time.

In fact, the concept is PRETTY new in that the other "triple parallel booster" rockets used in the US space programme have been quite different.

The Titan III family used a liquid fueled core with two solid fuel boosters. But its liquid fuels were hypergolic and storable and did not have to be chilled prior to loading.

The Delta IV Heavy has three liquid fuel boosters, all using liquid hydrogen/liquid oxygen

The SLS has a liquid hydrogen/oxygen central core booster with solid rocket boosters
Musk has admitted that the calculating of the loads and stresses on the Falcon 9 Heavy has turned out to be much more difficult than they anticipated

The Falcon 9 heavy uses three boosters all fueled with kerosene and liquid oxygen..

They are all different.

MartG

20,715 posts

205 months

Tuesday 15th August 2017
quotequote all
Eric Mc said:
The Falcon 9 heavy uses three boosters all fueled with kerosene and liquid oxygen..
Later versions of F9H may also use 'asparagus' staging, where the core stage initially uses propellants fed from the boosters, so at the time boosters separate the core stage is still full

Eric Mc

Original Poster:

122,161 posts

266 months

Tuesday 15th August 2017
quotequote all
That sounds rather complicated.

MartG

20,715 posts

205 months

Tuesday 15th August 2017
quotequote all
Eric Mc said:
That sounds rather complicated.
That's why they dropped it from the first iteration of the design wink

Beati Dogu

8,918 posts

140 months

Tuesday 15th August 2017
quotequote all
The often use asymmetrical solid rocket booster arrangements on the Atlas V.

This one launched the OSIRIS-REx probe last year:

https://www.youtube.com/watch?v=D2df1EXa910

It looks like it's crabbing into the sky. But fly it does. The wonders of steerable nozzles.


This Atlas V was in the 411 configuration: 4 meter fairing, 1 solid rocket booster, 1 engine on the second stage.

Einion Yrth

19,575 posts

245 months

Wednesday 16th August 2017
quotequote all
MartG said:
Eric Mc said:
That sounds rather complicated.
That's why they dropped it from the first iteration of the design wink
It's easy in KSP wink

MartG

20,715 posts

205 months

Wednesday 16th August 2017
quotequote all
Einion Yrth said:
MartG said:
Eric Mc said:
That sounds rather complicated.
That's why they dropped it from the first iteration of the design wink
It's easy in KSP wink
SpaceX have yet to master the yellow pipe with an arrow on it wink

MartG

20,715 posts

205 months

Monday 28th August 2017
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Another bit of SLS hardware rolled out

https://www.nasa.gov/exploration/systems/sls/M17-0...

Einion Yrth

19,575 posts

245 months

Monday 28th August 2017
quotequote all
It's a frustum. Either the biggest EM drive I've ever seen, or fundamentally not very interesting, sorry.

MartG

20,715 posts

205 months

Wednesday 30th August 2017
quotequote all


http://www.dynetics.com/news/497

I guess this is the equivalent of Saturn V 500-F which was used to check compatibility with the launch pad and other ground equipment

Eric Mc

Original Poster:

122,161 posts

266 months

Wednesday 30th August 2017
quotequote all
They should have had a person in shot to give it scale.

MartG

20,715 posts

205 months

Wednesday 30th August 2017
quotequote all
Eric Mc said:
They should have had a person in shot to give it scale.
Did you miss your Specsavers appointment - look on top of the ladder at the right wink

Beati Dogu

8,918 posts

140 months

Wednesday 30th August 2017
quotequote all
They completed the summer's final test of one of the RS-25 engines earlier today.

https://www.youtube.com/watch?v=g5BvriNNb64


Next step is to fire all 4 together. party

Eric Mc

Original Poster:

122,161 posts

266 months

Thursday 31st August 2017
quotequote all
MartG said:
Eric Mc said:
They should have had a person in shot to give it scale.
Did you miss your Specsavers appointment - look on top of the ladder at the right wink
He was so small I didn't see him (or her?)


MartG

20,715 posts

205 months

Thursday 31st August 2017
quotequote all
Eric Mc said:
MartG said:
Eric Mc said:
They should have had a person in shot to give it scale.
Did you miss your Specsavers appointment - look on top of the ladder at the right wink
He was so small I didn't see him (or her?)
laugh

Eric Mc

Original Poster:

122,161 posts

266 months

Thursday 31st August 2017
quotequote all
Shows how big the rocket is (which was my original point).

Beati Dogu

8,918 posts

140 months

Thursday 31st August 2017
quotequote all
Supposedly the first flight will be in 2019.