I'll AX this only once... though there is an Echo in here

I'll AX this only once... though there is an Echo in here

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darkyoung1000

Original Poster:

2,060 posts

198 months

Tuesday 15th February 2022
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My other half has just got a new car for work, and driving it has made me appreciate the AX even more. The new addition to which I have access is £30k of petrol/electric hybrid with a diamond on the front and Captur on the boot.



It's 3 times heavier (over 2 tonnes) and therefore unsurprisingly has worse fuel economy (42-odd to the gallon)

It is smaller inside despite its substantial external proportions, and the ride can best be described as 'crashy.' I'll say that is a combination of oversize wheels and weight.

When rolling, the weight is obviously concealed (unless you hit a pothole), but when you need to interact, say by braking or steering, it's immediately apparent. The AX is better in that way in every regard!

I’ll give it this though, it’s probably slightly better in a crash and doesn’t leak as much…. smile

bolidemichael

13,983 posts

203 months

Wednesday 16th February 2022
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darkyoung1000 said:
On a totally unrelated note, while I was under the car, I spotted this :



It was the only loose one, and has now been made good.
What did you spot? You should make this dummy-friendly smile

With regards to the CAPTUR, we've spotted loads of these on the autoroute on France. Now I know why they seem more popular than the equally bizarrely named KADJAR.

The other popular car is a Dacia Duster, which by all accounts is an eminently sensible car, which a three pot one litre and equipped with UN Spec white paint and dustbin lid alloys.

Lordbenny

8,596 posts

221 months

Wednesday 16th February 2022
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Love the AX GT (early car) I had, one car I wish I’d never sold….so much fun!


Edited by Lordbenny on Wednesday 16th February 08:10

Cambs_Stuart

2,927 posts

86 months

Wednesday 16th February 2022
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As much as i admire the technology and development in the latest hybrids they are all just *big* and heavy. There's a lot to be said about a really light car with long travel suspension.

Bobberoo

39,033 posts

100 months

Wednesday 16th February 2022
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Some of those earthing places are "interesting"!! smile

Jhonno

5,830 posts

143 months

Wednesday 16th February 2022
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Driving modern EV's/hybrids makes me appreciate my older stuff more too.. I daily an EV and it's just so dull and cumbersome, lacking in feel and personality.

darkyoung1000

Original Poster:

2,060 posts

198 months

Wednesday 16th February 2022
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bolidemichael said:
darkyoung1000 said:
On a totally unrelated note, while I was under the car, I spotted this :



It was the only loose one, and has now been made good.
What did you spot? You should make this dummy-friendly smile

With regards to the CAPTUR, we've spotted loads of these on the autoroute on France. Now I know why they seem more popular than the equally bizarrely named KADJAR.

The other popular car is a Dacia Duster, which by all accounts is an eminently sensible car, which a three pot one litre and equipped with UN Spec white paint and dustbin lid alloys.
It's not very obvious in that photo really, but the shiny section in the middle of the photo is the flywheel..... You can just see the teeth....
The very bottom engine/gearbox connection bolt needed a few more turns to bring the two faces together. Not ideal! I blame the installer... hehe

I agree that the 3-pot Dacia looks like an excellent machine and I've been enjoying reading the 'Throbber' thread.

While it remains true that I'm not really interested in the Captur, as a work tool that can be classed as 'someone elses' problem' if anything goes wrong with it, I'm very happy to have it in our lives. I should mean that I can actually take the AX off the road if I need to do anything more major (or finally get the bonnet painted - yeah right).



bolidemichael

13,983 posts

203 months

Wednesday 16th February 2022
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I see, thanks. Just as well you re-checked the work of past you hehe

What would you do about the bonnet -- buy a replacement and send it off loose for repainting, or send the entire car for the purposes of blending?

darkyoung1000

Original Poster:

2,060 posts

198 months

Friday 18th February 2022
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bolidemichael said:
I see, thanks. Just as well you re-checked the work of past you hehe

What would you do about the bonnet -- buy a replacement and send it off loose for repainting, or send the entire car for the purposes of blending?
Nothing so upmarket for this one (the Corrado gets the body shop treatment). I have some rattle cans of the correct colour and some lacquer, so I’ll give it a go myself when the weather improves.

Then, when I make a hash of it, I’ll consider the body shop! hehe

darkyoung1000

Original Poster:

2,060 posts

198 months

Sunday 20th February 2022
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The whine from the transmission first notable in 3rd gear, is now apparent in others, but for now it seems largely grumpy when you're booting it (pulling onto the A1 from a petrol station for example....). Definitely something to keep an ear on while trying to find out what box this is fitted with, and whether others are compatible/identical.

That being said, we've just done 400-odd miles this weekend, in sometimes atrocious conditions (it's not the best car for a side wind), and that's my only point of note. Fingers crossed that if it is the transmission, it hangs on for a couple of months.

A quick snap of the fording, that should wash the salt off!


darkyoung1000

Original Poster:

2,060 posts

198 months

Saturday 26th February 2022
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"Hello, is that the automotive Gods hotline? Yes it's about my last post where I implied that there were no real issues apart from a gearbox whine.
My fate will be along shortly you say? Great, thanks."

Things took a turn for the interesting this week, with my OH commenting on the brakes not being 'right' and the change having come about during braking. Further descriptions and a test drive at gentle speeds provided more information, and moved the car into the 'do not drive' category.

The pedal initially seemed OK, but sank to the floor with any serious application of force. Lots of use of the gearbox and gentle braking later, and it was parked up in the yard for investigation last night.

The handbrake wasn't feeling good either, so I initially thought I'd lost a wheel cylinder. Checking the book of lies however, it does have an cross axle braking system, so unless I'd lost both, I should still have something....



I didn't seem to be low on fluid, and it wasn't pouring out of the bottom of the drums though, so onto the servo....



The rubber grommet and one way valve checked out OK, suggesting that it could be the servo itself.
However, the generally tatty condition of the exterior of the servo, where the paint was peeling off and it had started to corrode, made me think it was more likely to be the master cylinder that had finally given up.

Still, I thought I'd get the drum off and check anyway, as the handbrake definitely needs adjusting for the MOT, even if the cylinders are good.

Oh.... best add a handbrake cable to the list then as the outer sheath on this one has broken



Hmmm, beat make that two then, as the lock nut on the other one disintegrated completely when I waved a spanner in its vague direction.



Right, the drums are definitely going to need to come off.... The hub nuts are really well staked on, but eventually. Oh.



Might explain why the handbrake didn't feel great.

More things for the shopping list, but it's safe to say that this might take a little while. Still, I'm on call this week, so if its quiet, I might make some progress in the evenings!

Bobberoo

39,033 posts

100 months

Sunday 27th February 2022
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You've certainly had your moneys worth out of those!!!
Love the "Hello is that the automotive gods holiness?" Line!!! hehe

darkyoung1000

Original Poster:

2,060 posts

198 months

Tuesday 8th March 2022
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A box of parts turned up with most of the bits during the week, followed by a parcel from a private seller with the wrong sized brake shoes in. Sigh. In the unlikely event that anyone reads this for information, if you have any regular AX that isn't the GT, you need 165mm brake shoes, not 180mm.

Luckily, one of the motor factors nearby was able to get a set, so in the perfect way to recover from a night shift, I used my rest day to wrap myself up against the temperature, and get busy with a hammer....

The first thing was to get the master cylinder off, as the suspected root cause. Off the the reservoir using a couple of large levers...



Then undo a couple of nuts and you're left with this rather tatty vacuum servo.



The corrosion being most likely caused by the brake fluid leak destroying the paintwork, I didn't want to leave it like that (I really hope that it isn't the servo) after this. A quick wire brush, Krust and hammerite later....





I'll come back to that when it's dried....

Old VS new:



On with the rear drums. The off-side came off easily due to the shoe having fallen apart. The near side put up much more of a fight.







There's some lip on the drum which didn't help, and I had to get the hammer deployed to the back of the drum to finally prise it loose.

Some corrosion to come back to later this year too....



With both drums finally loose, time to actually do something about the rear brakes.



Following the step by step instructions in the Haynes manual has the whole lot apart relatively quickly, and the relevant parts swapped over.



Then came the new handbrake cable, yes! Progress!



What an utter arse of a job. Not necessarily the installation, but the three hands needed to hold it in the backing plate, pull back the spring surrounding the cable and hook it over the trailing shoe. This is described in half a sentence in the Haynes manual of course.

2 hours of attempts resulted in tools nearly being ejected from the yard in frustration.... I confess I then gave up, and now have tomorrow off to have another go.... Wish me luck.

Bobberoo

39,033 posts

100 months

Tuesday 8th March 2022
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Good luck!!!

darkyoung1000

Original Poster:

2,060 posts

198 months

Tuesday 8th March 2022
quotequote all
Bobberoo said:
Good luck!!!
Thanks! It worked! hehe



With thanks to Bart Simpson....

The offside is reassembled at least. Then it was just a matter of putting the drum back on, which of course having been outside for a week or so, had surface rust on it.

So out with the trusty wire brush to clean out the inside before putting it back on:



Then, like a scene from a horror film involving uninspiring French hatchbacks, I watched myself pick up the drum and turn it over.... All the while internally screaming "for God's sake no! You're just trying to get it back on the road for now! What are you doing?"



Oh well. I then went on take off the shoe arrangement on the near side, and replace the handbrake cable. While lying contemplating the underside of the car, I spotted that the rear flexi hoses are perished.... Sigh.



That will fail the MOT I think, however, that is something I'm going to add to the future maintenance pile (next month probably) as I ideally need to get the car back on the road by the end of tomorrow As I'm away at the weekend walking through subterranean London. Also, if I'm going to do the rear flexi hoses, I might as well do the pipes in kunifer right....

Bobberoo

39,033 posts

100 months

Tuesday 8th March 2022
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rofl
You just can't help yourself can you?!?!

darkyoung1000

Original Poster:

2,060 posts

198 months

Tuesday 8th March 2022
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It's a disease I tells ya!

The day job (which I love) is fixing/preserving old broken stuff arguably long past it's optimal replacement date.

It is entirely possible that this bleeds across into my transport choices.

Spinakerr

1,202 posts

147 months

Tuesday 8th March 2022
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This really made me chuckle, the 'I'll just tidy that up...' scope creep is very real!

Well done getting it back together...ish. of while you're there perhaps waxoil the arches? And the end of the sills? Perhaps some of that surface rust...oh did the screwdriver go through? Might as well get the welder....

Cambs_Stuart

2,927 posts

86 months

Thursday 10th March 2022
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Genuinely impressed with the care and attention this cars gets. Makes me want to look after mine better.

darkyoung1000

Original Poster:

2,060 posts

198 months

Thursday 10th March 2022
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Cambs_Stuart said:
Genuinely impressed with the care and attention this cars gets. Makes me want to look after mine better.
I only post the loving care updates.... The rest of the time, it is a stables and dog transport, the inside of which very much looks like a shed..... hehe

@spinakerr, yes, there is some scope creep happening.... I have a list of problems for future me prior to the MOT in May, that will involve just doing the bare minimum. Of course bodywork scabs are included in that!

With a day off yesterday, it was successfully returned to the road with a little assistance....

Shoes reassembled and freshly painted drums back on.





The good news was that I had a spare set of hub nuts. The bad news was that they were for the front axles, not the rear.... Different threads of course!
I really didn't want to, but had to re-use the same hub nuts (staked in a different location) which will serve until the replacements that I've ordered arrive next week.

The adjustment of the handbrake cable also needs some looking at.... The cables are nicely routed, but the adjustment lengths on the cables are very different. I want to pull the drums off again soon and take a look.

I'll have the opportunity to do this, due to the brake bleeding fun that was had. The off-side rear wheel cylinder bleed nipple is now somewhere between 7mm & 8mm due to being corroded. An 8mm spanner spins merrily round, and while a socket frees it off, that's no good for bleeding....



Neither, it turns out is the vacuum bleeder. After a frustrating hour of pulling lots of fluid and air through, and nearly convincing myself that the new master cylinder was defective, I gave up. 15 minutes of assistance from my other half later that evening, and it was all bled up. The troublesome corner of course being the one with the corroded bleed nipple. Time to see if I can buy a bag of them to replace them all as I'm sure the nearside one will follow suit shortly!

Maybe I'll do that with the perished brake hoses....