Ford Focus Mk2 [ST] Estate Sleeper - Build Thread

Ford Focus Mk2 [ST] Estate Sleeper - Build Thread

Author
Discussion

Roo

11,503 posts

208 months

Tuesday 3rd November 2015
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TonyF55 said:
Love this, and a really nice job you have done too, here is your great grandad



160bhp Escort Estate
I used to have one of those, in that colour, with a 1600i engine in it.

Caught a lot of people out at traffic lights.

CHR15 G

Original Poster:

267 posts

155 months

Tuesday 3rd November 2015
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AyBee said:
CHR15 G said:
Love the red brake callipers behind the steelies hinting at something non-standard smile
Glad you like it!

The plan was to hint at the performance through the red callipers, big discs, visible intercooler and partially visible exhaust.

JackP1

1,269 posts

163 months

Tuesday 3rd November 2015
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So what exhaust are you going to run? Try and do it through a downwards pointing single exit?

CHR15 G

Original Poster:

267 posts

155 months

Tuesday 3rd November 2015
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JackP1 said:
So what exhaust are you going to run? Try and do it through a downwards pointing single exit?
It will be a custom fabricated one, single pipe and single exit on one side at the rear (following the routing of the original exhaust).

qwertina

113 posts

199 months

Tuesday 3rd November 2015
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This is extremely excellent. I love the look of it on 17" steels!

Chr1sch

2,585 posts

194 months

Wednesday 4th November 2015
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just an fyi but i bizarrely came across 17" Ford hub caps the other day on ebay - Came off a fusion i believe (they do look much like an ST alloy)

ajprice

27,691 posts

197 months

Wednesday 4th November 2015
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Chr1sch said:
just an fyi but i bizarrely came across 17" Ford hub caps the other day on ebay - Came off a fusion i believe (they do look much like an ST alloy)
fyi 2, these are 17" for a Ford Kuga http://www.trustfirstparts.co.uk/product/Ford_Kuga...

CHR15 G

Original Poster:

267 posts

155 months

Wednesday 4th November 2015
quotequote all
Chr1sch said:
just an fyi but i bizarrely came across 17" Ford hub caps the other day on ebay - Came off a fusion i believe (they do look much like an ST alloy)
Was this a US Fusion? As the UK one is basically a Fiesta and I can't believe they would have fitted that with 17" wheels!

CHR15 G

Original Poster:

267 posts

155 months

Wednesday 4th November 2015
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CHR15 G said:
davepoth said:
Awesome work OP. Are you going to use a genuine Ford wheel trim, or will you go and look for a random one on a grass verge somewhere?
Thanks! Don't think I can use a genuine Ford one, as they don't make 17 inch steels. It will have to be a Halfrauds special.
When I said this the other day I was mistaken... Ford do make 17" steels on the Ranger (wrong pattern) and the Kuga (correct fittment), but these were so rare I couldn't find any second hand ones for sale (new they were £80 each). That's why I went to the Peugeot ones, as they have the same 5x108 and are much more available.

So, as far as wheel trims go I could use some Ford ones!

CHR15 G

Original Poster:

267 posts

155 months

Wednesday 4th November 2015
quotequote all
The interior is all back in, apart from swapping over to the new ST door cards. Then I put the front wings on and lined them up with the front doors to get good shut lines, and then the bumper on which attaches to the front wings.



Then I attached the bonnet and used this to fine tune the position of the front wings to get a nice even line down the wing/bonnet shut line.



And from the back. The exhaust is a mixture of Milltek 2 3/4" to the rear axle and 2 1/4" standard diesel from there back, connected together with a little adapter from eBay. Straight through apart from the cat, it's loud, pop-ie and bang-ie hehe (just temporary to get me to the exhaust shop)



It all went together easily and all the lines are pretty good for a first try, when I was just desperate to get it out and drive it home for the first time! (not before picking up a very important passenger though)



So I did! Here it is on the driveway, about a 5 mile drive from the barn (but I took the long way back). All seems to be well but I did take it very slowly and it was all a bit of a blur! It's odd being in a car that seems so normal and run of the mill but knowing that almost every nut and bolt on it was put together by you!


rohrl

8,754 posts

146 months

Wednesday 4th November 2015
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Congratulations on a good job well done.

This would make a good magazine feature car for one of the Ford specialist mags or Practical Performance Car.

martin mrt

3,777 posts

202 months

Wednesday 4th November 2015
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One of the best threads in a long time. What a cracking build

BenWRXSEi

2,348 posts

135 months

Wednesday 4th November 2015
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This is truly excellent - really enjoyable thread beer

I genuinely covet this car!

BOBTEE

1,034 posts

165 months

Wednesday 4th November 2015
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Absolutely love it, well done! biggrin

JackP1

1,269 posts

163 months

Wednesday 4th November 2015
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Top Job!

Zombie

1,587 posts

196 months

Wednesday 4th November 2015
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Brilliant, that'll be a right riot to drive I bet! Enjoy smile

whytheory

750 posts

147 months

Wednesday 4th November 2015
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Top work!

velocefica

4,663 posts

109 months

Thursday 5th November 2015
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Not sure I could fit the impact bar without giving it a coat of trust and some matt black.

james_tigerwoods

16,291 posts

198 months

Thursday 5th November 2015
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Do you need to do anything legal like for this now given the engine change - like an mot or vehicle inspection?

Ps, the is properly awesome biggrin

ka90

161 posts

124 months

Thursday 5th November 2015
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Looks fantastic! What a project.

This has got me wondering about converting a Fiesta ST mk7 into a sleeper.
Wouldn't take much- remove badges, spoiler & bumpers and replace with Style bumpers, steelies and a TDCI badge and a 58 reg plate.