BMW E46 330d SE Touring

BMW E46 330d SE Touring

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helix402

Original Poster:

7,913 posts

184 months

Saturday 28th December 2019
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kevburner said:
Hi noticed any difference, from using the vortex to the foam filter yet ?
I haven’t fitted the new filter yet.

helix402

Original Poster:

7,913 posts

184 months

Tuesday 7th January 2020
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I put my last Style 68 on today, was waiting for my tyre fitter to return post Xmas.

New Eagle F1 and new (old stock) style 68:



I looked through the old price list that came with my car. It was only £150 to upgrade to Style 68s on a brand new 330d!

I checked the n/s/r corner while I was there and found a couple of items needing attention. The caliper bleed nipple dust covers had a hole in. Handily I have two brand new gen BMW dust covers so one went on.

The caliper was also binding slightly. I removed it, cleaned and refitted it. It’s not binding at the moment but in my experience it’s more likely a rusty piston causing the binding. I’ve ordered a used caliper to either go on or rebuild with a new piston depending on the condition.

helix402

Original Poster:

7,913 posts

184 months

Tuesday 7th January 2020
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Mexman said:
Hi Helix, sorry to hijack.
I have an e46 330D 204BHP, Auto saloon, and have noticed that when pulling away with the steering turned right, ie..As if turning right from a T junction, I get the rumble strip vibration happen, but this is pulling away in 2nd gear and not particularly fiercely.?
It's most definitely coming from the near side rear wheel, I think.
Had a recon Auto box fitted 2yrs, 25k miles ago.
I can get the same symptoms to occur in a straight line, if I really gun it hard though a gear, but not as noticeable...?
Ideas or thoughts?
Cheers.
It could be quite a few things, I’d check all the rear suspension bushes, prop centre bearing and rubber joint to the gearbox and boot floor for cracks. The subframe bushes are usually quite long lasting though the largest diff mount can wear. Afraid I can’t give any more specific advice.

Back to my 330, the old Vreidestein rear tyres lasted 14k miles vs 20k that my Contis lasted. I also checked the service history and the n/s/r caliper is the only one that hasn’t been replaced.

helix402

Original Poster:

7,913 posts

184 months

Monday 13th January 2020
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There are times for buying an exchange rebuilt caliper and times for rebuilding it yourself.

This time I chose the latter. Used caliper, £15:



I bought a piston and seal kit but decided not to use it on the used caliper as it is full working order with little sign of piston rust.

Instead I painted the used caliper and fitted a new bleed screw and dust cover. I may fit the rebuild kit to the caliper that comes off the car.

Finished job:






helix402

Original Poster:

7,913 posts

184 months

Monday 13th January 2020
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JakeT said:
I've fitted a used caliper before, did 40,000 miles with it and it gave me 0 issues. Benefit being for £15 you can have about 8 before it's the price of a reman one, with no surcharge.
Exactly! Plus the original one will sit in my garage with a new piston and seals if needed.

helix402

Original Poster:

7,913 posts

184 months

Monday 13th January 2020
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Darren1101 said:
Looking good! Reminds me to pop me center caps off and fit in the correct orientation. #OCD.
The small things matter! (My self aligning caps were too proud on the 68s so are on the shelf for a future car)

helix402

Original Poster:

7,913 posts

184 months

Monday 13th January 2020
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PurpleTurtle said:
I got a very hefty quote from my local indie for an exchange caliper on my E46 M3, one rebuild kit, a YouTube how-to and a Sunday afternoon later I was back running for about 20 quid outlay. I found it quite therapeutic to do too!
It is a simple and satisfying task. I did the same on an E30 M3 when I was a main dealer tech as a new caliper was back order.

helix402

Original Poster:

7,913 posts

184 months

Thursday 16th January 2020
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New (used) caliper and carrier on with new gen BMW anti rattle clip:




The wheel centre cap rotates at will hence misalignment!

I bled all the calipers as the fluid is due a change in May.

Fluid:





Tightening torques for the job, carrier to hub=67Nm, caliper to carrier=probably 25Nm, maybe 30.

helix402

Original Poster:

7,913 posts

184 months

Thursday 16th January 2020
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therusterman said:
Quick question Helix, how do you bleed your brakes?
I use one of these:



I bought it years ago from Turner Motorsport Sport in America. At the time if you wanted a decent one man bleed kit your choices in the UK were limited. Either a very expensive commercial unit or a Gunsen Ezibleed. I hated the Ezibleed having seen the faff of my dad using one many years ago.

The Motive bleeder has been excellent. It even had several years service when I ran my own garage.

Now you can buy lots of similar cheaper bleeders in this country.

helix402

Original Poster:

7,913 posts

184 months

Thursday 16th January 2020
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therusterman said:
Cool, have a similar bleeder made by Sealy and used the same ATE fluid on my last brake flush.

I've read some guides which suggest running the abs pump through inpa as part of the brake bleeding process, is this really necessary in your experience?
Ideally, yes. Most people don’t bother, I didn’t today. It’s probably worth doing maybe every other brake fluid change to renew the fluid in the abs/dsc unit.

helix402

Original Poster:

7,913 posts

184 months

Wednesday 29th January 2020
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Original nsr caliper rebuilt with a new piston as a spare:


helix402

Original Poster:

7,913 posts

184 months

Thursday 30th January 2020
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A little story accompanies the latest change. Around a quarter of a century ago I got my first real job. I celebrated by buying some fine boots. I still have them.

I decided this was a good tradition and bought a new pair of footwear each time I got a new job.

I have many pairs of footwear now and have just got a new job.

Instead of footwear I bought an F10 M5 illuminated gearknob.

In my youth to have an E30 325i with an illuminated gearknob was a mark of true success.

I had a friend and colleague with an E30, sadly only a 320i-but he had a genuine Alpina exhaust....and an illuminated gearknob. The sound was truly glorious (the exhaust, not gearknob).

I won’t do a full gearknob “how to” as there as plenty of guides. Basically remove the gaiter surround, stick an E46 one on and wire the light in.

To make the wiring neat I removed the plug fitted to the knob. I then used a spare E46 loom I have and took matching male and female connectors. I’ll wire the +ve to the switched live for the ashtray ill. and put a ring terminal straight to a body -ve.

(Nb-car is still 5 speed until I get round to fitting the 6 speed box)








The wiring will be tidied up pre fitting with Coroplast tape.

helix402

Original Poster:

7,913 posts

184 months

Friday 31st January 2020
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New gearknob and gaiter fitted:





Just need to pop the 6 speed box in now!

helix402

Original Poster:

7,913 posts

184 months

Saturday 1st February 2020
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Mr Tidy said:
Depends what you call costly - they are definitely the wrong side of £100!

The unlit ZHP 6 speed gear-knob is about £60.
£140. I had the ZHP knob. Either make a vast improvement to the gearchange.

helix402

Original Poster:

7,913 posts

184 months

Wednesday 12th February 2020
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This happened today:



Here is the hidden cluster data:



That’s 11.8v with the engine running. Used alternator ordered. I can buy 4 used alternators for the price of one new one. Labour is free, it’s my time.

helix402

Original Poster:

7,913 posts

184 months

Thursday 13th February 2020
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mercedeslimos said:
Did an alternator on an M47 last year, what a swine. Hopefully it's not the same on the M57...
It is, but with less room!

helix402

Original Poster:

7,913 posts

184 months

Thursday 13th February 2020
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kevburner said:
Alternator in this weather ! Hope you got a garage !

Done mine last year , rad out job if I remember, or that may have been because I still had the left over cooler for the auto box , so I completely changed it the cooling system to manual setup whilst I was in there

On another note helix I’ve managed to source the bracket for the vacuum tank for the 2260 turbo upgrade , I assume it’s a straight bolt on ?
According to TIS the alternator comes out of the bottom with the rad in place. We’ll see! I’ll try and get a photo of the bracket.

helix402

Original Poster:

7,913 posts

184 months

Thursday 13th February 2020
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Pics of the canister. Afraid they don’t show the bracket position, it’s tight to the a/c pipe but clears it.






helix402

Original Poster:

7,913 posts

184 months

Thursday 13th February 2020
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I did a “Marmite” mod this week, 330iSE Titan headlight inserts. I have the original black ones so can change back.




helix402

Original Poster:

7,913 posts

184 months

Friday 14th February 2020
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therusterman said:
Looking smart Helix
Thanks, not bad for 18 years old! Just need my replacement alternator to arrive now, and warmer weather for the 6 speed swop.