Ford Focus Mk2 [ST] Estate Sleeper - Build Thread

Ford Focus Mk2 [ST] Estate Sleeper - Build Thread

Author
Discussion

CHR15 G

Original Poster:

267 posts

156 months

Sunday 8th November 2015
quotequote all
Dr G said:
And a tartan blanket?
yes, covering the back seats! hehe

eltax91

9,940 posts

208 months

Sunday 8th November 2015
quotequote all
CHR15 G said:
PaulD86 said:
Best build thread I've seen in a very long time. Great work and great result! I always loved the ST225 and wanted to buy one - a requirement for more space and doors meant I bought an ST220 instead - you've come up with the perfect solution.

I'm looking forward to seeing what else you do with it now and I get the feeling that the type of person who takes on a project like this will not be stopping with projects once this is done... Got the next project lined up yet?
It may be the perfect solution, but it's quite a lot of hard work!

Now my Clio isn't being used everyday I'm going to treat it to a bit of TLC along with the 205. Next big project will be a chassis for my Land Rover Series III
From what I've seen of your skills this far, that's not a big project! Should be able to transfer a series 3 to a new chassis in a weekend! hehe

CHR15 G

Original Poster:

267 posts

156 months

Sunday 8th November 2015
quotequote all
I drove it 22 miles to work (and back)! The only thing I found that didn't work was the windscreen wipers, but as they were now 22 miles away in the barn after I had forgotten to fit them, I think the blame will have to lie with me and not the component. I will fit them and give them a second chance. I hope I haven't forgotten to fit anything else less accessible...



When I got home I fitted the towbar, as the new exhaust will occupy a similar area and I didn't want that to be fabricated and then not allow space for the towbar to be fitted. It's a secondhand Witter, fixed flange mounted ball with single electrics. Removing the rear bumper was fairly straight forward, which now means the only body parts not to have been removed are the rear doors and boot lid. The towbar bracket would have been a lot easier with two people or an adjustable jack, mine was at the barn and I was doing it my garage, so I had to balance the end I wasn't working on on piles of stuff.

I didn't get any good photos as I was either holding one end or the other!



Next up it's off to the exhaust shop.

Max M4X WW

4,818 posts

184 months

Sunday 8th November 2015
quotequote all
I love how you forgot to fit the wipers laugh Can't say I've never done anything similar though!

Looking forward to seeing the exhaust on (and hopefully not seeing any tailpipes)

DS197

992 posts

108 months

Sunday 8th November 2015
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By far my favourite project on the site! Hopefully there'll be plenty of occasions to teach some people a lesson or two hehe

Maty

1,233 posts

215 months

Monday 9th November 2015
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Fantastic! Well done that man, by far one of the best projects I've seen on here.

Please do absolutely nothing to it that gives the game away in any shape or form smile


whytheory

750 posts

148 months

Tuesday 10th November 2015
quotequote all
CHR15 G said:
When the exhaust is done I'll be a chav and get some drive-by videos!
Yes please!

Not many cars would aesthetically benefit from fitting a tow bar but is definitely one of them!

Six Fiend

6,067 posts

217 months

Tuesday 10th November 2015
quotequote all
Excellent build, enjoyable read and looking forward to video smile

CHR15 G

Original Poster:

267 posts

156 months

Tuesday 10th November 2015
quotequote all
Exhaust. 3" cat back for now.





The welds are like artwork. It's a shame that they're under the car.



The length of the rear (and only) silencer has been reduced in length from the original plan due to the tow bar. We may put a central one in if it's too loud.





Exit is behind the rear bumper so that gases don't get sucked back.





Fairly invisible, and it should dull down too.


BenWRXSEi

2,352 posts

136 months

Tuesday 10th November 2015
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Spot on thumbup

glasgowrob

3,249 posts

123 months

Tuesday 10th November 2015
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Utterly awesome

Digitalize

2,850 posts

137 months

Tuesday 10th November 2015
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I'd put a slash on that so the outlet is level with the ground, and paint it black.

pingu393

8,087 posts

207 months

Wednesday 11th November 2015
quotequote all
Digitalize said:
I'd put a slash on that so the outlet is level with the ground, and paint it black.
I was going to say that.

and add a 1.6D badge as well smile.


Did you make it yourself or was it made for you? A very professional looking job (beautiful looking welds).

CHR15 G

Original Poster:

267 posts

156 months

Wednesday 11th November 2015
quotequote all
DS197 said:
By far my favourite project on the site! Hopefully there'll be plenty of occasions to teach some people a lesson or two hehe
Thank you! I hope I will have the chance, but would people even feel the need to try if it pulled up at the lights next to them?

CHR15 G

Original Poster:

267 posts

156 months

Wednesday 11th November 2015
quotequote all
Maty said:
Fantastic! Well done that man, by far one of the best projects I've seen on here.

Please do absolutely nothing to it that gives the game away in any shape or form smile
Thank you! I'm torn between nothing at all, and a few subtle hints that only a real petrolhead would notice?

shalmaneser

5,952 posts

197 months

Wednesday 11th November 2015
quotequote all
Digitalize said:
I'd put a slash on that so the outlet is level with the ground, and paint it black.
This.

How noisy is it?

rohrl

8,770 posts

147 months

Wednesday 11th November 2015
quotequote all
CHR15 G said:
Thank you! I'm torn between nothing at all, and a few subtle hints that only a real petrolhead would notice?
I'd go with nothing at all. Proper nerds like us will spot the brakes and think that the wheels look a bit bigger than standard.

CHR15 G

Original Poster:

267 posts

156 months

Wednesday 11th November 2015
quotequote all
pingu393 said:
Digitalize said:
I'd put a slash on that so the outlet is level with the ground, and paint it black.
I was going to say that.

and add a 1.6D badge as well smile.


Did you make it yourself or was it made for you? A very professional looking job (beautiful looking welds).
To make it more invisible?

It's got a TDCi badge on the other side.

Exhaust was made by Pete at PTR in Brackley.

Emeye

9,773 posts

225 months

Wednesday 11th November 2015
quotequote all
If it was mine, I would be too tempted to go with some subtle sporty mods, but keep the steelies. I like steelies. The 19s on my current steer look great but just piss me off as they are impossible to avoid scraping.

Digitalize

2,850 posts

137 months

Wednesday 11th November 2015
quotequote all
CHR15 G said:
To make it more invisible?

It's got a TDCi badge on the other side.

Exhaust was made by Pete at PTR in Brackley.
Not just more invisible, more standard looking.