Project E36 - Track Day Car

Project E36 - Track Day Car

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benny.c

Original Poster:

3,488 posts

209 months

Tuesday 26th February 2008
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A couple more with the roof done




benny.c

Original Poster:

3,488 posts

209 months

Friday 29th February 2008
quotequote all
crossie said:
looks mint

Can not wait to see it fully stickered up!
Most of them have been ordered. We should be getting the Jager stuff next Friday thumbup

benny.c

Original Poster:

3,488 posts

209 months

Friday 29th February 2008
quotequote all
briSk said:
I was wondering - have you been tempted to 'add' a rear quarterlight using some vinyl (or a bit of electrcical tape or something)? smile
Nah. Four door "coupes" are all the rage now if you listen to the crap that some car manufactures are spouting recently laugh

I hadn't thought about it TBH. I'll try it next week when the rest of the stickers are on and throw it open to the PH floor.

benny.c

Original Poster:

3,488 posts

209 months

Wednesday 19th March 2008
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PART 22

Got most of the stickers on. Need to finish the new carbon fibre bonnet once it’s been sprayed, and finish the sun visor and we’re nearly there.












benny.c

Original Poster:

3,488 posts

209 months

Thursday 20th March 2008
quotequote all
Cheers guys. We're ready to go once we have a second set of rims with wets. Should be out within the next 8-10 weeks, could be sooner but there's a wedding and stag do getting in the way.

benny.c

Original Poster:

3,488 posts

209 months

Thursday 20th March 2008
quotequote all
snotrag said:
The attention to detail there is stunning, I particularly like the genuine BTCC style 'pre-bumped' wonky front bumper biggrin
Oi! I'll have you know that is precision German engineering tongue out (improved by DIY British engineering wink)

benny.c

Original Poster:

3,488 posts

209 months

Wednesday 26th March 2008
quotequote all
crossie said:
mint job there

May I ask where you get the tyres from?
I got them off ebay but this guy usually has them in http://www.touringcarspares.com/

briSk said:
i have just had a thought! what it needs is a north american spec front bump strip thing that goes where the numberplate holder is. they're embossed "BMW" and look cool!
Not seen one of them. Will have a look on the net smile

sniff petrol said:
Well done Ben. I've been reading since the beginning and love it. Can't wait to see it at Oulton Park.
Yeah, can't wait to get up there. Was hoping to get to the BMW day on the 3rd June but Mike's getting married. I dunno....priorities wink

Edited by benny.c on Wednesday 26th March 14:23

benny.c

Original Poster:

3,488 posts

209 months

Thursday 27th March 2008
quotequote all
sniff petrol said:
A bunch of us will be there on Weds 16th April if you wanted to pop up and say hi.
If I've got nothing on at work (and it's a nice day!) I will do. Are you there all day?

Edited by benny.c on Friday 28th March 12:14

benny.c

Original Poster:

3,488 posts

209 months

Friday 28th March 2008
quotequote all
sniff petrol said:
A bunch of us will be there on Weds 16th April if you wanted to pop up and say hi.
Time to stop fcensoredking around. Booked in so we'll see you up there thumbup

benny.c

Original Poster:

3,488 posts

209 months

Monday 31st March 2008
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bigfatnick said:
i love this car, its inspiring me in a big a way! have you done anything to reinforce the weakpoints in the boot floor? i theres a kit from tms in america and i wanna know if its any good ;-)
Didn't know that the E36 was supposed to have a weak point in the floor TBH. As sniff says, the cage should keep it all together.

sammysideways said:
awesome project. im currently building a 328 to roughly the same kinda spec. be pleased when ive finished.

where did you get the perspex windows from? im after a set especially the fronts with slidey window.
We just bought some perspex and cut them ourselves. XL raceparts do a kit though if you want off the peg ones http://www.xlraceparts.com/bmw-e36-perspex-windows...

Sliders were from Demon Tweeks.

benny.c

Original Poster:

3,488 posts

209 months

Tuesday 1st April 2008
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Cheers Nick. Will keep an eye on it thumbup

benny.c

Original Poster:

3,488 posts

209 months

Thursday 3rd April 2008
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sniff petrol said:
Benny, I've just acquired a J reg 320i 4 door I'm breaking for spares if you wanted anything I can bring it along to Oulton Park in 2 weeks. Can't wait.
Can you bring the whole car along please mate, just in case laugh

benny.c

Original Poster:

3,488 posts

209 months

Monday 7th April 2008
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sammysideways said:
cheers for info as regards to perspex, how much you pay? ta for the advice btw.

also where you get the parts to convert to wheel studs? i hate pissing around trying to put bolts on etc.
Can't remember how much much the perpex was. Only cheap, about £20 for a big sheet IIRC, from B&Q or similar. Wheel studs were from Demon Tweeks.


Edited by benny.c on Monday 7th April 11:08

benny.c

Original Poster:

3,488 posts

209 months

Tuesday 8th April 2008
quotequote all
Open doors at the moment. At some point we may chop out most of the inner skin and replace it with a panel, but it's not really a priority. As you say, all the winder mechanism has been stripped from ours anyway. Have a look at some of the build diaries over at http://www.zonemotorsport.co.uk/forum/ There may be something in them.

benny.c

Original Poster:

3,488 posts

209 months

Monday 14th April 2008
quotequote all
PART 23

Finished off the stickers. Fitted adjustable drop links to the anti-roll bars due to the lower suspension. Fitted the new carbon-fibre bonnet and pins. And that, finally, is it for now smile Time to enjoy it biggrin









Edited by benny.c on Monday 14th April 11:27

benny.c

Original Poster:

3,488 posts

209 months

Monday 14th April 2008
quotequote all
Cheers guys. The next photos should hopefully be on track beer

john185k said:
Stunning, but what is the performance like?
Quite possibly appalling laugh Last time we drove it was when we picked it up a year ago. Then it drove like a good, solid 325i with rather alarming brakes. Actually very good for a 16 year old car. Now it probably weighs 200 Kgs less, has race suspension and competition brakes. At the very least the suspension's going to give me back ache. Your guess is as good as mine but we'll find out at Oulton Park on Wednesday. thumbup We're expecting to do a lot of spanner work wink

benny.c

Original Poster:

3,488 posts

209 months

Tuesday 15th April 2008
quotequote all
Night Flier said:
Any chance we are going to see some pictures of it lapping Oulton Park then? smile
Er...well, maybe not frown Had a fcensoredking disaster last night. We finished all our bolt checking etc, and the last job was to fit the steering wheel on straight. We drove the car out and there was plumes of white smoke coming from the exhaust. First we thought it was just condensation in the exhaust but we left it running and it didn't disappear. Next thing the car starts overheating even with the fan on.

So we turn it of and check the oil filler cap to find the old fcensoredking mayonnaise effect in the oil furious Couldn't believe it. We've been moving the car round all year and it was fine when we picked it up (a good 8 hours driving). We've done nothing to the engine so we assume it's just bad luck. Got to be the head gasket or a warped head? Bit weird but I can't think what else it would be. So, last night we started to strip the engine down and find more mayo on the head cover over where the cam chain is.

We're going to get a head gasket this morning and then see if we can get it rebuilt for tomorrow. It's not looking good but we'll have a good bash. If we can't get it done we'll be up there in an M5 so not a complete wash out, but annoying nonetheless. Fcensoredking cars mad

Edited by benny.c on Tuesday 15th April 09:41

benny.c

Original Poster:

3,488 posts

209 months

Tuesday 15th April 2008
quotequote all
L100NYY said:
Sorry to hear that Benny, although if you do get it fixed in time it will be one of those challenges that you look back on in years to come with fond memories!
You can shove your fond memories wink I wanted to polish it tonight, not change the head gasket grumpy

Remember the Top Gear lads trying to get their BMW ready for the 24 hour race they did? That's us that is smile

Edited by benny.c on Tuesday 15th April 09:54

benny.c

Original Poster:

3,488 posts

209 months

Tuesday 15th April 2008
quotequote all
_Batty_ said:
get a metal rule and see if the head is warped.
you might be lucky and just chuck a new h/g on it and be fine.
however for all the time/effort spent on the car, i'd be tempted to have it skimmed, just incase....
Yeah we'll take a look this afternoon.

benny.c

Original Poster:

3,488 posts

209 months

Thursday 17th April 2008
quotequote all
Well, what a crazy 24 hours wobble We picked up a head gasket at 3pm on Tueday and continued to strip the car. Finally got the head off around 9pm and took a look. There was no obvious signs of damage to the head or gasket but it doesn't take much more than a hairline split to allow the water to escape. With no time to do any real investigation we refitted the head and then reassembled the engine. By that time it was 2:30am Wednesday morning so we couldn't fire it up for fear of upsetting the neighbours.

A sorry sight the day before your first trackday :weeping



Head off



And back on



Good old Haynes - "refitting is simply the reverse of removal"




And so to Wednesday morning...We rolled the car onto the trailer and drove to Oulton. With no time to test the car we did our installation laps in the M5. Very nice and we could have happily spent the day in that, but that wasn't why we were here. We rolled the E36 into the pits and started it up. It sounded like a bag of spanners and Mike and I looked at each other in a "what have we done" kind of way eek After a moments thought we realised that the head would have no oil in, and sure enough after 20 seconds or so it smoothed and sounded better than it had ever done. No plumes of white smoke either thumbup

Next problem...over heating. This would ultimately keep us off the track for most of the day but after changing the water pump (bought just in case) and removing the thermostat, we finally got 5 or 6 laps in. Driving through the paddock it felt dreadful but on the track the car is frankly stunning. It's like driving a 1300Kg go cart and like no road car I have ever driven. It can be thrown into a corner without a hint of underssteer or body roll, and the grip from the slicks is amazing. The handling is so neutral and controllable, to say it inspires confidence is an understatement. Being a 325, traction out of the corner was never going to be an issue but it did pull far better than I was expecting in it's lightened state...and that was with 2 in the car so 100Kg of ballast in my case. We can have plenty of fun as it is for now, an M3 engine can wait for a bit. The AP brakes are also stunning. Slowing from 100+ MPH into lodge corner the car pulled up straight with no drama or vibration, and that was only 50% pressure as the brakes need to be bedded a little. There's plenty more to come from them I'm sure. We followed a couple of vauxhall cavalier race cars for a few laps, it was just like being involved in a 90's touring car race biggrin

The fun was short lived though as we started to overheat again. After much head scratching and help from passing strangers, we figured that there must have been an air block in the system somewhere. We poured water into the rad with the bottom hose off, and the water wouldn't flow through and out. Blowing into the rad would force the water round and seemed to cure the problem and allow us to get a decent amount of water into the system. Did another lap and steam was pouring form the engine so back into the pits again. The thermostat housing was leaking so off it came and it was refitted with some borrowed "instant gasket". Then back out for four more fun laps and no overheating, but the day was over grumpy

Overall then, a great day despite our problems and at least in the end we had it sorted. My first trackday has been a real learning curve but at least I know the E36 pretty well. It's a fantastic car and only going to get better smile Thanks have to go to Mike's dad and everyone else who gave us help and moral support over the last "testing" 24 hours bow

We spent most of the day in here





Getting ready to go out at last





Proof. Slightly blurry but proof nonetheless. I'm going to have a word with trackphoto.co.uk and see if they got any shots of us. We were pretty illusive on the day laugh





Edited by benny.c on Thursday 17th April 13:57