My 205 4X4 Cosworth

Author
Discussion

alfa-alex

88 posts

54 months

Tuesday 17th May 2022
quotequote all
I think most would want to wrap it white and then graphics over the top. I’d be surprised if they want to print the graphics in to a wrap. Even then trying to get the alignment correct is difficult to say the least!

Shrinkage and peeling shouldn’t be an issue if the correct materials, cleaning and application procedure are followed.

I did this one over a decade ago!

Caddyshack

Original Poster:

11,007 posts

208 months

Tuesday 17th May 2022
quotequote all
Do you still do this and where are you based?


alfa-alex

88 posts

54 months

Wednesday 18th May 2022
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Yep still doing it, based on Gloucestershire. Happy to share the design files with you as long as they’re not shared with all and sundry! Feel free to drop me a PM

Alex

Caddyshack

Original Poster:

11,007 posts

208 months

Wednesday 18th May 2022
quotequote all
alfa-alex said:
Yep still doing it, based on Gloucestershire. Happy to share the design files with you as long as they’re not shared with all and sundry! Feel free to drop me a PM

Alex
Hi Alex, Thank You...that is very kind of you and I was wondering if that was something I could buy from you / pay a royalty or get you to apply them etc.. will be in touch.

Toby

Jonmx

2,556 posts

215 months

Wednesday 18th May 2022
quotequote all
alfa-alex said:
Yep still doing it, based on Gloucestershire. Happy to share the design files with you as long as they’re not shared with all and sundry! Feel free to drop me a PM

Alex
PH at it's best.

Caddyshack

Original Poster:

11,007 posts

208 months

Wednesday 18th May 2022
quotequote all
Jonmx said:
alfa-alex said:
Yep still doing it, based on Gloucestershire. Happy to share the design files with you as long as they’re not shared with all and sundry! Feel free to drop me a PM

Alex
PH at it's best.
Absolutely..what a nice person eh?

People mocked me when I drove 30 mins to pick up a Cuckoo clock for a PH member and shipped it to them as the ebay seller would not do it...people did not get the concept of paying forward favours and now look how I get repaid!!!

Caddyshack

Original Poster:

11,007 posts

208 months

Wednesday 18th May 2022
quotequote all
Caddyshack said:
alfa-alex said:
Yep still doing it, based on Gloucestershire. Happy to share the design files with you as long as they’re not shared with all and sundry! Feel free to drop me a PM

Alex

Hi Alex, Thank You...that is very kind of you and I was wondering if that was something I could buy from you / pay a royalty or get you to apply them etc.. will be in touch.

Toby
Just tried to pm you but it says does not accept.

alfa-alex

88 posts

54 months

Wednesday 18th May 2022
quotequote all
Apologies, give it a go now!

Alex


Caddyshack

Original Poster:

11,007 posts

208 months

Wednesday 18th May 2022
quotequote all
alfa-alex said:
Apologies, give it a go now!

Alex

Thanks Alex, message now sent.

Caddyshack

Original Poster:

11,007 posts

208 months

Thursday 19th May 2022
quotequote all
Did a bit more work on the exhaust tunnel today. It will take a lot more straightening etc but it’s getting there. Big new compressor arrives tomorrow so I can finish soda blasting the boot floor. I have straightened out most of the dents and bulges from jacking accidents over the years.



Edited by Caddyshack on Thursday 19th May 19:51

ReverendCounter

6,087 posts

178 months

Friday 20th May 2022
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(Not judging!) but if you ever feel like treating yourself to a new boot floor, you know they're available?

https://www.steelpanels.co.uk/products/peugeot/205...

Caddyshack

Original Poster:

11,007 posts

208 months

Friday 20th May 2022
quotequote all
ReverendCounter said:
(Not judging!) but if you ever feel like treating yourself to a new boot floor, you know they're available?

https://www.steelpanels.co.uk/products/peugeot/205...
Nice idea but the floor has a cradle going through it into the cage so it would take soooo much work. It should have been done when the cage went in.

Most of it is dollying up nicely and the soda is bare metalling it well.

Caddyshack

Original Poster:

11,007 posts

208 months

Friday 20th May 2022
quotequote all


These holes above the turrets needed filling in.



It’s not finished yet but you can see the infil with a curve behind the top mount. There is a lid on it too.

All the holes in the 1/4 a will be welded up then ground back ready for the paint work / filler etc

Edited by Caddyshack on Friday 20th May 20:47

Caddyshack

Original Poster:

11,007 posts

208 months

Friday 20th May 2022
quotequote all


These holes above the turrets needed filling in.



It’s not finished yet but you can see the infil with a curve behind the top mount. There is a lid on it too.

All the holes in the 1/4 a will be welded up then ground back ready for the paint work / filler etc

Edited by Caddyshack on Friday 20th May 20:57

Caddyshack

Original Poster:

11,007 posts

208 months

Saturday 21st May 2022
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Boxing in the exhaust hole.

ReverendCounter

6,087 posts

178 months

Saturday 21st May 2022
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Dunno if these are useful but...




Caddyshack

Original Poster:

11,007 posts

208 months

Saturday 21st May 2022
quotequote all
Thank you.

donkmeister

8,345 posts

102 months

Saturday 21st May 2022
quotequote all
Caddyshack said:
Did a bit more work on the exhaust tunnel today. It will take a lot more straightening etc but it’s getting there. Big new compressor arrives tomorrow so I can finish soda blasting the boot floor. I have straightened out most of the dents and bulges from jacking accidents over the years.



Edited by Caddyshack on Thursday 19th May 19:51
Crazy details like the specially constructed exhaust tunnel are what draw the Binky comparisons. biggrin

Can't wait to see and hear it running!

Caddyshack

Original Poster:

11,007 posts

208 months

Sunday 22nd May 2022
quotequote all
Angry day today. I decided to flip the car and offer up a suspension setup.

The turrets are about 2 inches too far back in the shell. The supplied suspension by the cage and turret builder is like a Range Rover even on its bump stops and the linkage arm has not been welded straight.

All stuff I will have to resolve but it is annoying.



Above: wheel not central even with it leaning over like that.



Above: wheel not central and suspension on its bump stops….still there is 2 inches of gap on the wheel to the arch.



Above is big gap whilst turning the link arm:



Above is small gap whilst turning the link arm.

The link arm has to be wound out beyond the safe limit of the spherical joint just to reach the connection.

It’s lucky I didn’t part with thousands of pounds and have to forcefully take my car back after 3 years wait to now cut it all out and start again eh?…..oh wait!!!

Caddyshack

Original Poster:

11,007 posts

208 months

Sunday 22nd May 2022
quotequote all
It’s an error that any idiot could make. The Cosworth standard beam that was in the car has a trailing arm so the old shock sat at the back of the arm with a small strut tower, they have cut that out and merrily welded a new one in its place for a totally different suspension set up (that they supplied and put in) DOH!