Volvo 854 T-5R Olive green

Volvo 854 T-5R Olive green

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cosworth330

Original Poster:

1,301 posts

239 months

Monday 11th October 2021
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Court_S said:
Wowzers, what a fab house. That’s lovely, enjoy. thumbup
Thanks

cosworth330

Original Poster:

1,301 posts

239 months

Monday 11th October 2021
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Decided to remove the KW V2 coilovers from my Gul T-5R and fit them to the green T-5R as the Gaz Golds have seen better days and the damping is pretty much non existent. KW have been on for 2 years and still look like brand new after a wipe down. Gaz have been on since 2008!
Shocks and springs going back on the Gul to keep it more standard.


cosworth330

Original Poster:

1,301 posts

239 months

Monday 15th November 2021
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Finally got round to removing the worn out Gaz Gold Coilovers that have been on the car since 2009. Fitted KW V2 which I removed from my other T-5R, still look like new!

Adjusted the ride height so it sits slightly higher than it used to on the old setup. Also attempted to set up the front camber to about 1.2 negative. Going to check the front toe with the string method in the next week or so. Don’t want to waste money on 4 wheel alignment at the moment as the subframe might be coming off again for further work in the next few months.




Not really had any proper use out of this car yet since I bought it back in March 2020. Been to a couple of retro meets but that’s about it. Always seems to be something to improve or replace. It’s proving hard work to get it handling how I want it. These T-5Rs should have been rear wheel drive!

Davie

4,800 posts

217 months

Tuesday 16th November 2021
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cosworth330 said:
These T-5Rs should have been rear wheel drive!
Rest assured somebody in Sweden has already said "Hold my beer!" and made that a reality..

cosworth330

Original Poster:

1,301 posts

239 months

Sunday 9th January 2022
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Davie said:
Rest assured somebody in Sweden has already said "Hold my beer!" and made that a reality..
I’m sure you are right!

cosworth330

Original Poster:

1,301 posts

239 months

Sunday 9th January 2022
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I’m hoping to get more use out of the Olive this year, just a few more things to do as always.

The Gul broke down on the way back from passing it’s MOT last month. Luckily managed to roll it to the bottom of my drive and then tow it up my drive with the Olive. It was a simple fix luckily, the wiring loom had broke at the plug for the crank sensor. Ordered a plug with a pigtail and soldered it in.



Just started to fit S60R rear brake calipers, discs and pads to the Olive.

Old rear brakes



Had to cut back plate to accommodate larger 4 pot calipers





Bolted everything up just to check everything lines up ok. Not connected brake line yet and caliper coming off for painting red to match the front Brembos.





Just need to ream out countersink for disc retaining screw and adjust handbrake correctly. Seems a bit more fiddly as no hole in disc to adjust handbrake adjuster like on the original 850 discs.

Standard seats coming out next in favour of Cobra Nogaro circuit. Need to loose some of that weight and the standard seat driving position is awful for spirited driving.












Spinakerr

1,208 posts

147 months

Sunday 9th January 2022
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That brake upgrade looks very good - is the use of S60 stuff a common upgrade known to owners or is it something you decided on?

Rowe

320 posts

124 months

Monday 10th January 2022
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I'd really love to give that thing a blast around a track. I bet it's great fun!

cosworth330

Original Poster:

1,301 posts

239 months

Tuesday 11th January 2022
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Spinakerr said:
That brake upgrade looks very good - is the use of S60 stuff a common upgrade known to owners or is it something you decided on?
It’s a well known upgrade on the 850. You have to use special adaptors/brackets to fit the calipers. Also they won’t fit behind the standard 17 inch Titan alloy wheels.

As regards later S60 parts, the car also has a later sump fitted from an S60 to allow for a larger external oil cooler to be fitted. The oem 850 T5 oil cooler is tiny and no good for track, oil temps can quickly rise to 130-150c on these which is an engine killer. Also has a XC90 T6 oil pump fitted which gives slightly higher oil pressure. Just want it to be reliable as it can be when it goes on track.


cosworth330

Original Poster:

1,301 posts

239 months

Tuesday 11th January 2022
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Rowe said:
I'd really love to give that thing a blast around a track. I bet it's great fun!
Hey thanks. Hopefully I’ll get to find out sometime this year! It’s never going to handle like a modern car but it looks cool anyway!

cosworth330

Original Poster:

1,301 posts

239 months

Thursday 13th January 2022
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One side complete.


cosworth330

Original Poster:

1,301 posts

239 months

Friday 4th February 2022
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That’s one more job ticked off, S60R rear brake conversion.




Not sure it will make much difference on the rear but certainly looks nice!

Pupbelly

1,413 posts

131 months

Friday 4th February 2022
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cosworth330 said:
That’s one more job ticked off, S60R rear brake conversion.




Not sure it will make much difference on the rear but certainly looks nice!
cloud9

cosworth330

Original Poster:

1,301 posts

239 months

Friday 4th February 2022
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I think these are quite rare? It was fitted to my other T-5R but I think it will be more suited to the green car with the way I’m going with it.


cosworth330

Original Poster:

1,301 posts

239 months

Tuesday 8th February 2022
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Thought I’d have a go at making a heat shield for the cone filter. Whether it actually does keep the heat out a bit I don’t know but was good fun knocking it up. I put a direct cold air feed into the bottom of heat shield. Just got to paint it and make a couple of brackets.

Template



Used 0.6mm steel sheet which was just the right thickness and easy to work with.





Air feed in the base




Pupbelly

1,413 posts

131 months

Wednesday 9th February 2022
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cosworth330 said:
Thought I’d have a go at making a heat shield for the cone filter. Whether it actually does keep the heat out a bit I don’t know but was good fun knocking it up. I put a direct cold air feed into the bottom of heat shield. Just got to paint it and make a couple of brackets.

Template



Used 0.6mm steel sheet which was just the right thickness and easy to work with.





Air feed in the base


Decent acoustics too?

AJB88

12,660 posts

173 months

Wednesday 9th February 2022
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cosworth330 said:
Thought I’d have a go at making a heat shield for the cone filter. Whether it actually does keep the heat out a bit I don’t know but was good fun knocking it up. I put a direct cold air feed into the bottom of heat shield. Just got to paint it and make a couple of brackets.

Template



Used 0.6mm steel sheet which was just the right thickness and easy to work with.





Air feed in the base


Need one of them for the SAAB.

cosworth330

Original Poster:

1,301 posts

239 months

Friday 11th February 2022
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Pupbelly said:
Decent acoustics too?
It’s been running like this for about 3 or 4 years which sounded very good, lots of induction and boost dump noise.



It’s a fair bit quieter with the heat shield but still sounds purposeful.

cosworth330

Original Poster:

1,301 posts

239 months

Friday 11th February 2022
quotequote all
AJB88 said:
Need one of them for the SAAB.
Came back home after a bit of spirited driving and popped the bonnet to check things and it’s definitely cooler within the air filter heat shield than just the other side of it in the engine bay, quite a noticeable difference.

cosworth330

Original Poster:

1,301 posts

239 months

Friday 11th February 2022
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The old air filter had seen better days!



Painted satin black