BMW E39 M5 Touring build

BMW E39 M5 Touring build

Author
Discussion

testdrive

2,909 posts

197 months

Tuesday 25th May 2021
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Awesome thread and a car I'd love to own (when finished) 👍

J4CKO

41,821 posts

202 months

Tuesday 25th May 2021
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Very impressive, didnt realise how much work was required.

pistonheadforum

1,152 posts

123 months

Tuesday 25th May 2021
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This is fantastic and I'm so glad people doing these kind of projects exists!

I don't mean to de-rail, but what can you do about rust at the front skirt showing?



Is this a replacable skirt or thick enough metal to sand down and repair?

It seems like a common issue and appreciate that yours doesn't have this but mine does and I don't want to make it worse by waiding in with a grinder.

Many thanks.

BSSBMW

Original Poster:

548 posts

115 months

Tuesday 25th May 2021
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pistonheadforum said:
This is fantastic and I'm so glad people doing these kind of projects exists!

I don't mean to de-rail, but what can you do about rust at the front skirt showing?



Is this a replacable skirt or thick enough metal to sand down and repair?

It seems like a common issue and appreciate that yours doesn't have this but mine does and I don't want to make it worse by waiding in with a grinder.

Many thanks.
The skirt is actually the outer sill panel and is welded to the body. Small areas of corrosion can normally be cleaned up ok but if quite bad the some metal needs letting in.

BSSBMW

Original Poster:

548 posts

115 months

Tuesday 1st June 2021
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A large pile of parts accumulated while the car was away at the bodyshop so it was time to get cracking with it.



New OEM brake and M5 fuel lines fitted up along with new accumulators for the self levelling rear air suspension.







Rear axle built up using the modified rear subframe, rebuilt M5 LSD, refurbished lower arms and hubs, new bushes throughout, all new upper arms, new wheel bearings, new top mounts, new drop links, new nuts and bolts, Bilstein B6 shocks, Eibach ARB, Arnott air springs, refurbished drive shafts plus other bits and bobs.



Blasted and painted subframe built up using an M5 ARB, M5 steering box, new centre drag link, all new bushes, all new M5 PAS pipes.



Original rod bearings replaced with the engine @ circa 125k miles



Rear axle bolted up and in along with the fuel tank using new tank straps



Engine and box mated along with the recently replaced clutch and flywheel, bolted onto the built up front subframe using new engine mounts ready for its "marriage" to the body





All bolted up in to the engine bay and back on all four wheels with the rear air suspension inflated.

The result of 27 hours over the bank holiday weekend. Lots more to do!

bolidemichael

14,031 posts

203 months

Tuesday 1st June 2021
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Amazing stuff. It looks mint underneath and very appealing.

Stick Legs

5,131 posts

167 months

Wednesday 2nd June 2021
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In love with this build.

It’s going to be no less than a factory fresh Oxford Green E39 M5 Touring!

VSKeith

793 posts

49 months

Wednesday 2nd June 2021
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Oh dear lord, yes.

Gallons Per Mile

1,935 posts

109 months

Wednesday 2nd June 2021
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Superb! You can't be far off having it on the road now biggrin

tobinen

9,277 posts

147 months

Wednesday 2nd June 2021
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Brilliant thread. Great work.

Ratae

287 posts

103 months

Wednesday 2nd June 2021
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Wow, excellent build! Love the choice of colour too

Sf_Manta

2,199 posts

193 months

Wednesday 2nd June 2021
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Could practically eat one's dinner off that underside picture.

Kudos to the work, hope it runs soon, and you can get it all coded in and running nicely.

Hereward

4,222 posts

232 months

Wednesday 2nd June 2021
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Wonderful work.

You keeping the standard wing mirrors or fitting M5 ones?

Hill Hunter

42 posts

182 months

Wednesday 2nd June 2021
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You've always been a grafter barold!

BSSBMW

Original Poster:

548 posts

115 months

Wednesday 2nd June 2021
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Gallons Per Mile said:
Superb! You can't be far off having it on the road now biggrin
Still plenty to do but a big chunk of work done.

I hope to have it up and running by the end of the month.

BSSBMW

Original Poster:

548 posts

115 months

Wednesday 2nd June 2021
quotequote all
Hereward said:
Wonderful work.

You keeping the standard wing mirrors or fitting M5 ones?
I have a set for freshly painted M5 mirrors to go along with various other M5 specific parts. The aim is to make it look like something BMW would have sold.

BSSBMW

Original Poster:

548 posts

115 months

Wednesday 2nd June 2021
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Hill Hunter said:
You've always been a grafter barold!
Not many people call me barold! Goose?

anonymous-user

56 months

Wednesday 2nd June 2021
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I always think the E39 looks like a fairly modern car, and then you see the steering box and realise it's origins go waaay back!

Court_S

13,233 posts

179 months

Wednesday 2nd June 2021
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Enjoyed catching up on this.

You’ve been busy; looks great so far.

MarkwG

4,886 posts

191 months

Wednesday 2nd June 2021
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Max_Torque said:
I always think the E39 looks like a fairly modern car, and then you see the steering box and realise it's origins go waaay back!
It's only the V8s that have a box, the 6 cyls have a rack smile - it's to do with sump clearance.